Modeling for Optimization (MO-OP): Tools for Manufacturing and Design Engineering Problems

Author(s):  
Mohamed H. Gadallah ◽  
Hazim El-Mounayri

Abstract In this paper, a new statistical optimization technique is proposed. The technique employs new variance reduction schemes (VRTs). The performance of three standard designs: L27/L27 OA, L54/L27 OA and L243 / L27 OA are studied. These designs, although both orthogonal and balanced, exhibit high variance reduction properties with questionable convergence in very short number of iterations. Four new composite designs are developed, implemented and compared with the standard ones. These designs are known as: 5-, 7-, 9- and 11-point composite L27 OA. The problem of tolerance allocation with optimal process selection is revisited as a case study for simulation. Results indicate the efficiency of these new designs to reduce variances to lower levels than standard designs and better convergence in fraction of experiments. These designs are then integrated in an optimization algorithm previously developed (Gadallah, M.H., 2000). The algorithm is then modified to deal with the least sensitive optimal solutions for standard and composite designs. Particularly, the parameters that affect the algorithm are varied and their effects on performance of algorithm are studied. A standard manufacturing case study is used for analysis and simulation results for the composite designs are also given.

Author(s):  
Nabil Mohareb ◽  
Sara Maassarani

Current architecture studios are missing an important phase in the education process, which is constructing the students’ conceptual ideas on a real physical scale. The design-build approach enables the students to test their ideas, theories, material selection, construction methods, environmental constraints, simulation results, level of space functionality and other important aspects when used by real target clients in an existing context. This paper aims to highlight the importance of using the design-build method through discussing a design project case study carried out by the Masters of Architecture design programme students at Beirut Arab University, who have built prototype units for refugees on a 1:1 scale.


2020 ◽  
Vol 10 (1) ◽  
pp. 194-219 ◽  
Author(s):  
Sanjoy Debnath ◽  
Wasim Arif ◽  
Srimanta Baishya

AbstractNature inspired swarm based meta-heuristic optimization technique is getting considerable attention and established to be very competitive with evolution based and physical based algorithms. This paper proposes a novel Buyer Inspired Meta-heuristic optimization Algorithm (BIMA) inspired form the social behaviour of human being in searching and bargaining for products. In BIMA, exploration and exploitation are achieved through shop to shop hoping and bargaining for products to be purchased based on cost, quality of the product, choice and distance to the shop. Comprehensive simulations are performed on 23 standard mathematical and CEC2017 benchmark functions and 3 engineering problems. An exhaustive comparative analysis with other algorithms is done by performing 30 independent runs and comparing the mean, standard deviation as well as by performing statistical test. The results showed significant improvement in terms of optimum value, convergence speed, and is also statistically more significant in comparison to most of the reported popular algorithms.


Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1581
Author(s):  
Deepak Kumar Gupta ◽  
Amitkumar V. Jha ◽  
Bhargav Appasani ◽  
Avireni Srinivasulu ◽  
Nicu Bizon ◽  
...  

The automatic load frequency control for multi-area power systems has been a challenging task for power system engineers. The complexity of this task further increases with the incorporation of multiple sources of power generation. For multi-source power system, this paper presents a new heuristic-based hybrid optimization technique to achieve the objective of automatic load frequency control. In particular, the proposed optimization technique regulates the frequency deviation and the tie-line power in multi-source power system. The proposed optimization technique uses the main features of three different optimization techniques, namely, the Firefly Algorithm (FA), the Particle Swarm Optimization (PSO), and the Gravitational Search Algorithm (GSA). The proposed algorithm was used to tune the parameters of a Proportional Integral Derivative (PID) controller to achieve the automatic load frequency control of the multi-source power system. The integral time absolute error was used as the objective function. Moreover, the controller was also tuned to ensure that the tie-line power and the frequency of the multi-source power system were within the acceptable limits. A two-area power system was designed using MATLAB-Simulink tool, consisting of three types of power sources, viz., thermal power plant, hydro power plant, and gas-turbine power plant. The overall efficacy of the proposed algorithm was tested for two different case studies. In the first case study, both the areas were subjected to a load increment of 0.01 p.u. In the second case, the two areas were subjected to different load increments of 0.03 p.u and 0.02 p.u, respectively. Furthermore, the settling time and the peak overshoot were considered to measure the effect on the frequency deviation and on the tie-line response. For the first case study, the settling times for the frequency deviation in area-1, the frequency deviation in area-2, and the tie-line power flow were 8.5 s, 5.5 s, and 3.0 s, respectively. In comparison, these values were 8.7 s, 6.1 s, and 5.5 s, using PSO; 8.7 s, 7.2 s, and 6.5 s, using FA; and 9.0 s, 8.0 s, and 11.0 s using GSA. Similarly, for case study II, these values were: 5.5 s, 5.6 s, and 5.1 s, using the proposed algorithm; 6.2 s, 6.3 s, and 5.3 s, using PSO; 7.0 s, 6.5 s, and 10.0 s, using FA; and 8.5 s, 7.5 s, and 12.0 s, using GSA. Thus, the proposed algorithm performed better than the other techniques.


2021 ◽  
Vol 13 (14) ◽  
pp. 7911
Author(s):  
Ibrahim Alsaidan ◽  
Mohamed A. M. Shaheen ◽  
Hany M. Hasanien ◽  
Muhannad Alaraj ◽  
Abrar S. Alnafisah

For the precise simulation performance, the accuracy of fuel cell modeling is important. Therefore, this paper presents a developed optimization method called Chaos Game Optimization Algorithm (CGO). The developed method provides the ability to accurately model the proton exchange membrane fuel cell (PEMFC). The accuracy of the model is tested by comparing the simulation results with the practical measurements of several standard PEMFCs such as Ballard Mark V, AVISTA SR-12.5 kW, and 6 kW of the Nedstack PS6 stacks. The complexity of the studied problem stems from the nonlinearity of the PEMFC polarization curve that leads to a nonlinear optimization problem, which must be solved to determine the seven PEMFC design variables. The objective function is formulated mathematically as the total error squared between the laboratory measured terminal voltage of PEMFC and the estimated terminal voltage yields from the simulation results using the developed model. The CGO is used to find the best way to fulfill the preset requirements of the objective function. The results of the simulation are tested under different temperature and pressure conditions. Moreover, the results of the proposed CGO simulations are compared with alternative optimization methods showing higher accuracy.


2010 ◽  
Vol 2010 ◽  
pp. 1-14 ◽  
Author(s):  
Mohammad Ali Badamchizadeh ◽  
Iraj Hassanzadeh ◽  
Mehdi Abedinpour Fallah

Robust nonlinear control of flexible-joint robots requires that the link position, velocity, acceleration, and jerk be available. In this paper, we derive the dynamic model of a nonlinear flexible-joint robot based on the governing Euler-Lagrange equations and propose extended and unscented Kalman filters to estimate the link acceleration and jerk from position and velocity measurements. Both observers are designed for the same model and run with the same covariance matrices under the same initial conditions. A five-bar linkage robot with revolute flexible joints is considered as a case study. Simulation results verify the effectiveness of the proposed filters.


Symmetry ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 854
Author(s):  
Raquel S. Rodríguez ◽  
Gilberto Gonzalez Avalos ◽  
Noe Barrera Gallegos ◽  
Gerardo Ayala-Jaimes ◽  
Aaron Padilla Garcia

An alternative method to analyze a class of nonlinear systems in a bond graph approach is proposed. It is well known that the analysis and synthesis of nonlinear systems is not a simple task. Hence, a first step can be to linearize this nonlinear system on an operation point. A methodology to obtain linearization for consecutive points along a trajectory in the physical domain is proposed. This type of linearization determines a group of linearized systems, which is an approximation close enough to original nonlinear dynamic and in this paper is called dynamic linearization. Dynamic linearization through a lemma and a procedure is established. Therefore, linearized bond graph models can be considered symmetric with respect to nonlinear system models. The proposed methodology is applied to a DC motor as a case study. In order to show the effectiveness of the dynamic linearization, simulation results are shown.


2021 ◽  
pp. 1-32
Author(s):  
Vu Linh Nguyen ◽  
Chin-Hsing Kuo ◽  
Po Ting Lin

Abstract This article proposes a method for analyzing the gravity balancing reliability of spring-articulated serial robots with uncertainties. Gravity balancing reliability is defined as the probability that the torque reduction ratio (the ratio of the balanced torque to the unbalanced torque) is less than a specified threshold. The reliability analysis is performed by exploiting a Monte Carlo simulation (MCS) with consideration of the uncertainties in the link dimensions, masses, and compliance parameters. The gravity balancing begins with a simulation-based analysis of the gravitational torques of a typical serial robot. Based on the simulation results, a gravity balancing design for the robot using mechanical springs is realized. A reliability-based design optimization (RBDO) method is also developed to seek a reliable and robust design for maximized balancing performance under a prescribed uncertainty level. The RBDO is formulated with consideration of a probabilistic reliability constraint and solved by using a particle swarm optimization (PSO) algorithm. A numerical example is provided to illustrate the gravity balancing performance and reliability of a robot with uncertainties. A sensitivity analysis of the balancing design is also performed. Lastly, the effectiveness of the RBDO method is demonstrated through a case study in which the balancing performance and reliability of a robot with uncertainties are improved with the proposed method.


Author(s):  
Jing Tao ◽  
Huanan Qian ◽  
Suiran Yu

The accuracy of machine is important to achieving highly accurate shapes. This paper is focused on mechanical design of highly accurate mechanical linkage servo press applicable to (near-)net shape forming. The effects of geometric errors, deformations under heavy loads and ram tilting are analyzed. A top-down design for accuracy approach is proposed: First, accuracy model for identification of inaccuracy-causing factors and their interlinking relations is developed. Then, based on this model, top accuracy index are decomposed and translated into structure design specifications at component level. Both analytic and simulation methods are employed for design for accuracy in aspects of dimensional and geometric tolerance allocation, stiffness synthesis and anti-eccentric load capability. A case study of mechanical design for accuracy of a six-linkage mechanical servo press is also presented to demonstrate and test the proposed design approaches.


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