scholarly journals Designing Conformal Ferromagnetic Soft Actuators Using Extended Level Set Methods (X-LSM)

Author(s):  
Jiawei Tian ◽  
Xuanhe Zhao ◽  
Xianfeng David Gu ◽  
Shikui Chen

Abstract Ferromagnetic soft materials (FSM) can generate flexible movement and shift morphology in response to an external magnetic field. They have been engineered to design products in a variety of promising applications, such as soft robots, compliant actuators, or bionic devices, et al. By using different patterns of magnetization in the soft elastomer matrix, ferromagnetic soft matters can achieve various shape changes. Although many magnetic soft robots have been designed and fabricated, they are limited by the designers’ intuition. Topology optimization (TO) is a systematically mathematical method to create innovative structures by optimizing the material layout within a design domain without relying on the designers’ intuition. It can be utilized to architect ferromagnetic soft active structures. Since many of these ‘soft machines’ exist in the form of thin-shell structures, in this paper, the extended level set method (X-LSM) and conformal mapping theory are employed to carry out topology optimization of the ferromagnetic soft actuator on manifolds. The objective function consists of a sub-objective function for the kinematics requirement and a sub-objective function for minimum compliance. Shape sensitivity analysis is derived using the material time derivative and adjoint variable method. Two examples, including a circular shell actuator and a flytrap structure, are studied to demonstrate the effectiveness of the proposed framework.

2021 ◽  
Author(s):  
Jiawei Tian ◽  
Xianfeng David Gu ◽  
Shikui Chen

Abstract Ferromagnetic soft materials can generate flexible mobility and changeable configurations under an external magnetic field. They are used in a wide variety of applications, such as soft robots, compliant actuators, flexible electronics, and bionic medical devices. The magnetic field enables fast and biologically safe remote control of the ferromagnetic soft material. The shape changes of ferromagnetic soft elastomers are driven by the ferromagnetic particles embedded in the matrix of a soft elastomer. The external magnetic field induces a magnetic torque on the magnetized soft material, causing it to deform. To achieve the desired motion, the soft active structure can be designed by tailoring the layouts of the ferromagnetic soft elastomers. This paper aims to optimize multi-material ferromagnetic actuators. Multi-material ferromagnetic flexible actuators are optimized for the desired kinematic performance using the reconciled level set method. This type of magnetically driven actuator can carry out more complex shape transformations by introducing ferromagnetic soft materials with more than one magnetization direction. Whereas many soft active actuators exist in the form of thin shells, the newly proposed extended level set method (X-LSM) is employed to perform conformal topology optimization of ferromagnetic soft actuators on the manifolds. The objective function comprises two sub-objective functions, one for the kinematic requirement and the other for minimal compliance. Shape sensitivity analysis is derived using the material time derivative and the adjoint variable method. Three examples are provided to demonstrate the effectiveness of the proposed framework.


2020 ◽  
Vol 15 (3) ◽  
pp. 390-405
Author(s):  
Peng Wei ◽  
Wenwen Wang ◽  
Yang Yang ◽  
Michael Yu Wang

Abstract The level set method (LSM), which is transplanted from the computer graphics field, has been successfully introduced into the structural topology optimization field for about two decades, but it still has not been widely applied to practical engineering problems as density-based methods do. One of the reasons is that it acts as a boundary evolution algorithm, which is not as flexible as density-based methods at controlling topology changes. In this study, a level set band method is proposed to overcome this drawback in handling topology changes in the level set framework. This scheme is proposed to improve the continuity of objective and constraint functions by incorporating one parameter, namely, level set band, to seamlessly combine LSM and density-based method to utilize their advantages. The proposed method demonstrates a flexible topology change by applying a certain size of the level set band and can converge to a clear boundary representation methodology. The method is easy to implement for improving existing LSMs and does not require the introduction of penalization or filtering factors that are prone to numerical issues. Several 2D and 3D numerical examples of compliance minimization problems are studied to illustrate the effects of the proposed method.


Author(s):  
Long Jiang ◽  
Shikui Chen ◽  
Xiangmin Jiao

The parametric level set method is an extension of the conventional level set methods for topology optimization. By parameterizing the level set function, conventional levels let methods can be easily coupled with mathematical programming to achieve better numerical robustness and computational efficiency. Furthermore, the parametric level set scheme not only can inherit the original advantages of the conventional level set methods, such as clear boundary representation and high topological changes handling flexibility but also can alleviate some un-preferred features from the conventional level set methods, such as needing re-initialization. However, in the RBF-based parametric level set method, it was difficult to determine the range of the design variables. Moreover, with the mathematically driven optimization process, the level set function often results in significant fluctuations during the optimization process. This brings difficulties in both numerical stability control and material property interpolation. In this paper, an RBF partition of unity collocation method is implemented to create a new type of kernel function termed as the Cardinal Basis Function (CBF), which employed as the kernel function to parameterize the level set function. The advantage of using the CBF is that the range of the design variable, which was the weight factor in conventional RBF, can be explicitly specified. Additionally, a distance regularization energy functional is introduced to maintain a desired distance regularized level set function evolution. With this desired distance regularization feature, the level set evolution is stabilized against significant fluctuations. Besides, the material property interpolation from the level set function to the finite element model can be more accurate.


2013 ◽  
Vol 46 (5) ◽  
pp. 580-605 ◽  
Author(s):  
Benliang Zhu ◽  
Xianmin Zhang ◽  
Nianfeng Wang ◽  
Sergej Fatikow

Author(s):  
Shikui Chen ◽  
Sanghoon Lee ◽  
Wei Chen

A level-set-based method for robust shape and topology optimization (RSTO) is proposed in this work with consideration of uncertainties that can be represented by random variables or random fields. Uncertainty, such as those associated with loading and material, is introduced into shape and topology optimization as a new dimension in addition to space and time, and the optimal geometry is sought in this extended space. The level-set-based RSTO problem is mathematically formulated by expressing the statistical moments of a response as functionals of geometric shapes and loading/material uncertainties. Spectral methods are employed for reducing the dimensionality in uncertainty representation and the Gauss-type quadrature formulae is used for uncertainty propagation. The latter strategy also helps transform the RSTO problem into a weighted summation of a series of deterministic topology optimization subproblems. The above-mentioned techniques are seamlessly integrated with level set methods for solving RSTO problems. The method proposed in this paper is generic, which is not limited to problems with random variable uncertainties, as usually reported in other existing work, but is applicable to general RSTO problems considering uncertainties with field variabilities. This characteristic uniquely distinguishes the proposed method from other existing approaches. Preliminary 2D and 3D results show that RSTO can lead to designs with different shapes and topologies and superior robustness compared to their deterministic counterparts.


2011 ◽  
Vol 308-310 ◽  
pp. 1046-1049 ◽  
Author(s):  
Yu Wang ◽  
Zhen Luo

This paper proposes a meshless Galerkin level set method for structural shape and topology optimization of continua. To taking advantage of the implicit free boundary representation scheme, structural design boundary is represented through the introduction of a scalar level set function as its zero level set, to flexibly handle complex shape fidelity and topology changes by maintaining concise and smooth interface. Compactly supported radial basis functions (CSRBFs) are used to parameterize the level set function and also to construct the shape functions for mesh free function approximation. The meshless Galerkin global weak formulation is employed to implement the discretization of the state equations. This provides a pathway to simplify two numerical procedures involved in most conventional level set methods in propagating the discrete level set functions and in approximating the discrete equations, by unifying the two different stages at two sets of grids just in terms of one set of scattered nodes. The proposed level set method has the capability of describing the implicit moving boundaries without remeshing for discontinuities. The motion of the free boundary is just a question of advancing the discrete level set function by finding the design variables of the size optimization in time. One benchmark example is used to demonstrate the effectiveness of the proposed method. The numerical results showcase that this method has the ability to simplify numerical procedures and to avoid numerical difficulties happened in most conventional level set methods. It is straightforward to apply the present method to more advanced shape and topology optimization problems.


PLoS ONE ◽  
2021 ◽  
Vol 16 (2) ◽  
pp. e0246102
Author(s):  
Daekyum Kim ◽  
Sang-Hun Kim ◽  
Taekyoung Kim ◽  
Brian Byunghyun Kang ◽  
Minhyuk Lee ◽  
...  

Soft robots have been extensively researched due to their flexible, deformable, and adaptive characteristics. However, compared to rigid robots, soft robots have issues in modeling, calibration, and control in that the innate characteristics of the soft materials can cause complex behaviors due to non-linearity and hysteresis. To overcome these limitations, recent studies have applied various approaches based on machine learning. This paper presents existing machine learning techniques in the soft robotic fields and categorizes the implementation of machine learning approaches in different soft robotic applications, which include soft sensors, soft actuators, and applications such as soft wearable robots. An analysis of the trends of different machine learning approaches with respect to different types of soft robot applications is presented; in addition to the current limitations in the research field, followed by a summary of the existing machine learning methods for soft robots.


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