Stochastic Kriging for Crashworthiness Optimization Accounting for Simulation Noise

Author(s):  
Seyed Saeed Ahmadisoleymani ◽  
Samy Missoum

Abstract Vehicle crash simulations are notoriously costly and noisy. When performing crashworthiness optimization, it is therefore important to include available information to quantify the noise in the optimization. For this purpose, a stochastic kriging can be used to account for the uncertainty due to the simulation noise. It is done through the addition of a non-stationary stochastic process to the deterministic kriging formulation. This stochastic kriging, which can also be used to include the effect of random non-controllable parameters, can then be used for surrogate-based optimization. In this work, a stochastic kriging-based optimization algorithm is proposed with an infill criterion referred to as the Augmented Expected Improvement, which, unlike its deterministic counterpart the Expect Improvement, accounts for the presence of irreducible aleatory variance due to noise. One of the key novelty of the proposed algorithm stems from the approximation of the aleatory variance and its update during the optimization. The proposed approach is applied to the optimization of two problems including an analytical function and a crashwor-thiness problem where the components of an occupant restraint system of a vehicle are optimized.

Author(s):  
Seyed Saeed Ahmadisoleymani ◽  
Samy Missoum

Abstract Finite element-based crashworthiness optimization is nowadays extensively used to improve the safety of vehicles. However, the responses of a crash simulation are notoriously noisy. In addition, the actual or simulated responses during a crash can be highly sensitive to uncertainties. These uncertainties appear in various forms such as uncontrollable random parameters (e.g., impact conditions). To address these challenges, an optimization algorithm based on a Stochastic Kriging (SK) and an Augmented Expected Improvement (AEI) infill criterion is proposed. A SK enables the approximation of a response while accounting for the noise-induced aleatory variance. In addition, SK has the advantage of reducing the dimensionality of the problem by implicitly accounting for the influence of random parameters and their contribution to the overall aleatory variance. In the proposed algorithm, the aleatory variance is initially estimated through direct sampling and subsequently approximated by a regression kriging. This aleatory variance approximation, which is refined adaptively, is used for the computation of the infill criterion and probabilistic constraints. The algorithm is implemented on a crashworthiness optimization problem that involves a sled and dummy models subjected to an acceleration pulse. The sled model includes components of a vehicle occupant restraint system such as an airbag, seatbelt, and steering column. In all problems considered, the objective function is the probability of traumatic brain injury, which is computed through the Brain Injury Criterion (BrIC) and a logistic injury risk model. In some cases, probabilistic constraints corresponding to other types of bodily injuries such as thoracic injury are added to the optimization problem. The design variables correspond to the properties of the occupant restraint system (e.g., loading curve that dictates the airbag vent area versus pressure). In addition to the inherent simulation noise, uncertainties in the loading conditions are introduced in the form of a random scaling factor of the acceleration pulse.


2021 ◽  
pp. 1-15
Author(s):  
Seyed Saeed Ahmadisoleymani ◽  
Samy Missoum

Abstract Finite element-based crashworthiness optimization is extensively used to improve the safety of motor vehicles. However, the responses of crash simulations are characterized by a high level of numerical noise, which can hamper the blind use of surrogate-based design optimization methods. It is therefore essential to account for the noise-induced uncertainty when performing optimization. For this purpose, a surrogate, referred to as Non-Deterministic Kriging (NDK), can be used. It models the noise as a non-stationary stochastic process, which is added to a traditional deterministic kriging surrogate. Based on the NDK surrogate, this study proposes an optimization algorithm tailored to account for both epistemic uncertainty, due to the lack of data, and irreducible aleatory uncertainty, due to the simulation noise. The variances are included within an extension of the well-known expected improvement infill criterion referred to as Modified Augmented Expected Improvement (MAEI). Because the proposed optimization scheme requires an estimate of the aleatory variance, it is approximated through a regression kriging, which is iteratively refined. The proposed algorithm is tested on a set of analytical functions and applied to the optimization of an Occupant Restraint System (ORS) during a crash.


Author(s):  
Di Zhou ◽  
Xianhui Wang ◽  
Qichen Zheng ◽  
Tiaoqi Fu ◽  
Mengyang Wu ◽  
...  

2012 ◽  
Vol 569 ◽  
pp. 795-799
Author(s):  
Liang Hong ◽  
Yun Teng Wu

To study the injury values rear seat occupants sustain in the frontal collision, this paper constructed the simulation model of the rear occupant restraint system of a vehicle model using MADYMO software. The influence of the rear 3-point seatbelt stiffness and retractor locking feature, the rear seat cushion stiffness and angle with the vehicle floor on head injury criterion HIC36, thorax 3ms resultant acceleration T3MS, thorax performance criterion THPC, left and right femur force of rear occupants were analysed through the simulation model. The conclusion shows that HIC36 drops when the seatbelt stiffness increases and retractor locking feature decreases compared to the original values; HIC36, T3MS, left and right femur force become less when the seat cushion stiffness decreases and angle increases compared to the original values.


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