Computationally Assisted Retrieval and Reuse of 3D Solid Models and Assembly Work Instructions

2021 ◽  
Author(s):  
Rahul Sharan Renu ◽  
Gregory Mocko

Abstract Many manufacturing enterprises have large collections of solid models and text-based assembly processes to support assembly operations. These data are often distributed across their extended enterprise. As these enterprises expand globally, there is often an increase in product and process variability which can often lead to challenges with training, quality control, and obstacles with change management to name a few. Thus, there is a desire to increase the consistency of assembly work instructions within and across assembly locations. The objective of this research is to retrieve existing 3d models of components and assemblies and their associated assembly work instructions. This is accomplished using 3d solid model similarity and text mining of assembly work instructions. Initially, a design study was conducted in which participants authored assembly work instructions for several different solid model assemblies. Next, a geometric similarity algorithm was used to compute similarity scores between solid models and latent semantic analysis is used to compute the similarity between text-based assembly work instructions. Finally, a correlation study between solid model-assembly instruction tuples is computed. A moderately strong positive correlation was found to exist between solid model similarity scores and their associated assembly instruction similarity scores. This indicates that designs with a similar shape have a similar assembly process and thus can serve as the basis for authoring new assembly processes. This aids in resolving differences in existing processes by linking three-dimensional solid models and their associated assembly work instructions.

2019 ◽  
Vol 103 (9-10) ◽  
pp. 493-504
Author(s):  
Matthew Jian-Qiao Peng ◽  
Xiangyang Ju ◽  
Hai-Yan Chen ◽  
Bai Bo ◽  
XinXu Li

Purpose: A series models of surgical internal fixation for femoral neck fracture of Pauwels II will be constructed by an innovative approach of finite element so as to determine the most stable fixation by comparison of their biomechanical performance. Method: Seventeen specimens of proximal femurs scanned by computed tomography in Digital Imaging and Communications in Medicine (DICOM) format were input onto Mimics rebuilding 3D models; their stereolithography (STL) format dataset were imported into Geomagic Studio (3D Systems, Rock Hill, South Carolina) for simulative osteotomy and non-uniform rational basis spline kartograph; the generated IGS dataset were interacted by UG to fit simulative 3D-solid models; 3 sorts of internal fixators were expressed in 3D model by ProE (PTC, Boston, Connecticut) program virtually. Processed by HyperMesh (Altair, Troy, Michigan), all compartments (fracture model + internal immobilization) were assembled onto 3 systems actually as: Dynamic hip screw (DHS) / Lag screw (LS) / DHS+LS. Eventually, a numerical model of finite elemental analysis was exported to ANSYS for solution. Result: Three models of internal fixations for femoral neck fracture of Pauwels II were established and validated effectively, the stress and displacement of each internal pin were analyzed, the advantages of each surgical therapy for femoral neck fracture of Pauwels II were compared and demonstrated synthetically as: “The contact stress of 3-LS-system was checked to be the least; the interfragmentary displacement of DHS+1-LS assemblages was assessed to be the least.” Conclusion: 3-LS-system is recommended to be a clinical optimization for Pauwels II femoral neck facture, by this therapeutic fixation mechanically, breakage of fixators, or secondary fracture rarely occurs.


Author(s):  
Zahed Siddique ◽  
Jiju A. Ninan

Designing family of products require analysis and evaluation of performance for the entire product family. In the past, products were mainly mass-produced hence the use of CAD/CAE was restricted to developing and analyzing individual products. Since the products offered using a platform approach include a variety of products built upon a common platform, CAD/CAE tools need to be explored further to assist in customization of products according to the customer needs. In this paper we investigate the development of a Product Family FEA (PFFEA) module that can support FEA analysis of user customized product families members. Customer specifications for family members are gathered using the internet, users are allowed to scale and change configurations of products. These specifications are then used to automatically generate 3D solid models of the product and then perform FEA to determine feasibility of the customer specified product. In this paper, development of the PFFEA module is illustrated using a family of lawn trimmer and edger. The PFFEA module uses Pro/E to generate the solid model and ANSYS as the base FEA software.


Author(s):  
Prakhar Jaiswal ◽  
Rahul Rai ◽  
Saigopal Nelaturi

Various 3D solid model representation schemes are developed to capture and process geometrical information of physical 3D objects as accurately and precisely as possible with the consideration of storage and computational complexity. These representation schemes are error prone, and their limitations prohibit them to capture all the pertinent information perfectly for a complex 3D object. Many applications in design involve repetitive conversions between several representation schemes to efficiently evaluate and operate on solid models. Mapping one representation to other degrades the quality, correctness, and completeness of the information content. In this paper, we quantify the degradation of the proxy representation models by taking inspiration from the hysteresis concept applied in different fields, such as magnetism, mechanics, control systems, cell biology, and economics. We propose a method to compute the error remanence using quantitative measures of information content and quality of proxy models. We also discuss the areas of future research such as sequencing of operations in computational work-flows that would benefit by utilizing the error remanence metric.


2015 ◽  
Vol 760 ◽  
pp. 87-92
Author(s):  
Panagiotis Kyratsis ◽  
Athanasios Manavis

Drilling is considered to be one of the mostly used processes for holemaking. Researchers have followed three different approaches for its simulation i.e. analytic, experimental and numerical. Nowadays the direct access of scientists to the Application Programming Interface (API) of several CAD systems led to an increased number of finite element simulations based on CAD 3D models of drilling tools. The present paper uses a CAD system and via its API a kinematic model is created. Different tool parameters and cutting conditions are introduced; a series of 3D solid models for the tool, the workpieces and the undeformed chips are created and the resulted thrust forces are predicted in both the main edges and the chisel edge. The proposed methodology is experimentally verified using Al7075 for the workpiece and HSS for the tool material. In addition, it provides the basis for a series of new applications in other manufacturing processes based on CAD created geometries.


Author(s):  
Karthik Viswanathan ◽  
Sagar Chowdhury ◽  
Zahed Siddique

Computer-Aided Design (CAD) is used extensively during mechanical product design, which involves creating 3D models of components and then assembling them into modules and systems. Methods and tools to compare components and identify a common platform using these 3D CAD models of components would facilitate faster specification of product family architecture. Hence, there is a need to develop means for comparing component geometry, in order to identify the common and distinct features, determine component commonality, and identify a common platform for the set of components. This paper presents an approach to determine geometric commonality between components from their 3D solid models. The approach consists of performing a pair-wise comparison between components. To measure commonality for a pair of components, first all feature-pair’s dimensions and positions are measured, which then combined to give the overall component-pair commonality.


Author(s):  
A. Guarnieri ◽  
F. Fissore ◽  
A. Masiero ◽  
A. Vettore

It is a matter of fact that 3D visualisation and proper documentation of cultural objects helps to preserve the history and memories of historic buildings, archaeological sites and cultural landscapes, and supports economic growth by stimulating cultural tourism. Preservation, visualisation and recreation of valuable historical and architectural objects and places has always been a serious challenge for specialists in the field. Today, the rapid developments in the fields of close-range photogrammetry, terrestrial laser scanning (TLS) and computer vision (CV) enable to carry out highly accurate 3D models so as to be extremely effective and intuitive for users who have stringent requirements and high expectations. In this note we present the results of the survey and 3D modeling of an ancient gate, Porta Savonarola, located within the remains of the medieval town walls surrounding the historical city center of Padua, Italy. The work has been undertaken within the framework of the project “Walls Multimedia Museum” (WMM) promoted by the local private association “Padua Walls Committee”. The goal of the project was to develop a prototype of an “extended” virtual museum, spreaded along most interesting locations of the town walls. The survey of the ancient gate was performed with a Leica C10 and P20 terrestrial laser scanners. Once the acquired scans were properly merged together, a solid model was generated from the global point cloud, and plans and elevations were extracted from it for restoration purposes. A short multimedia video was also created for the “Walls Multimedia Museum”, showing both the outer and inner part of the gate. In the paper we will discuss all the steps and challenges addressed to provide the 3D solid model of Porta Savonarola from the TLS data.


Author(s):  
Rahul S. Renu ◽  
Christopher Sousa

The objective of this research is to investigate the performance of a solid model similarity assessment method. This method is used to assess the similarity of tessellated solid models, where the tessellated geometry is in the form of triangles — specifically, the method compares STL files. A histogram of (triangle) tessellation areas is generated for each solid model being compared. The difference in the histograms of two solid models indicates their dissimilarity. The performance of the solid model similarity assessment method is evaluated by varying tessellation resolutions, and by varying histogram bin sizes. The solid model similarity assessment method is also compared to methods from literature. The comprehensive testing was performed using 867 solid models from the Engineering Shape Benchmark. It is found that the method was robust in its sensitivity to histogram bin sizes, and robust in its sensitivity to tessellation resolution. It is found that for small retrieval sizes, precision is relatively high. It is also found that this method outperformed methods from literature when comparing models that are rectangular, flat, thin, and/or cubic. Additionally, shortcomings of this method and related future work is identified.


2021 ◽  
Vol 11 (17) ◽  
pp. 7964
Author(s):  
Dan Leordean ◽  
Cristian Vilău ◽  
Mircea Cristian Dudescu

This paper presents three methods of converting complex 3D models of STL type into solid models. For converting the STL models, specific approximation functions from CATIA and Creo Parametric software were used as well as 3D solid modeling methods that used sketches drawn for sections of the specific analyzed model. This conversion is required to get a solid 3D model that can be used for finite element analysis and to be processed using Boolean functions in specific CAD programs. This paper also presents a study of the effectiveness of FEA in respect to the time required for the analysis of each converted model. The analyzed STL files contain data obtained by computer tomography and are the 3D models of the human orthopedic system: the left zygomatic bone and upper part of the right femur. The presented conversion methods can be used by design engineers both in medical applications (where the complexity of forms is well known) for the design of implants and for industrial applications for reverse engineering.


2019 ◽  
Vol 20 (01) ◽  
pp. 1950079
Author(s):  
MATTHEW JIAN-QIAO PENG ◽  
HONGWEN XU ◽  
HAI-YAN CHEN ◽  
XIANGYANG JU ◽  
YONG HU ◽  
...  

Little is known about why and how biomechanics govern the hypothesis that three-Lag-Screw (3LS) fixation is a preferred therapeutic technique. A series models of surgical internal-fixation for femoral neck fractures of Pauwells-II will be constructed by an innovative approach of finite element so as to determine the most stable fixation by comparison of their biomechanical performance. Seventeen sets of CT scanned femora were imported onto Mimics extracting 3D models; these specimens were transferred to Geomagic Studio for a simulative osteotomy and kyrtograph; then, they underwent UG to fit simulative solid models; three sorts of internal fixators were expressed virtually by Pro-Engineer. Processed by Hypermesh, all compartments were assembled onto three systems actually as “Dynamic hip screw (DHS), 3LS and DHS+LS”. Eventually, numerical models of Finite Elemental Analysis (FEA) were exported to AnSys for solution. Three models for fixtures of Pauwells-II were established, validated and analyzed with the following findings: Femoral-shaft stress for [Formula: see text](3LS) is the least; Internal-fixator stress (MPa) for [Formula: see text]; Integral stress (MPa) for [Formula: see text]; displacement of femoral head (mm) for a[Formula: see text](DHS+LS) = 0.735; displacement of femoral shaft (mm) for [Formula: see text]; and displacement of fixators for [Formula: see text]. Mechanical comparisons for other femoral parks are insignificantly different, and these data can be abstracted as follows: the stress of 3LS-system was checked to be the least, and an interfragmentary displacement of DHS+LS assemblages was assessed to be the least”. A 3LS-system should be recommended to clinically optimize a Pauwells-II facture; if treated by this therapeutic fixation, breakage of fixators or secondary fracture is supposed to occur rarely. The strength of this study is that it was performed by a computer-aided simulation, allowing for design of a preoperative strategy that could provide acute correction and decrease procedure time, without harming to humans or animals.


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