Internet Based Framework to Perform Automated FEA on User Customized Products

Author(s):  
Zahed Siddique ◽  
Jiju A. Ninan

Designing family of products require analysis and evaluation of performance for the entire product family. In the past, products were mainly mass-produced hence the use of CAD/CAE was restricted to developing and analyzing individual products. Since the products offered using a platform approach include a variety of products built upon a common platform, CAD/CAE tools need to be explored further to assist in customization of products according to the customer needs. In this paper we investigate the development of a Product Family FEA (PFFEA) module that can support FEA analysis of user customized product families members. Customer specifications for family members are gathered using the internet, users are allowed to scale and change configurations of products. These specifications are then used to automatically generate 3D solid models of the product and then perform FEA to determine feasibility of the customer specified product. In this paper, development of the PFFEA module is illustrated using a family of lawn trimmer and edger. The PFFEA module uses Pro/E to generate the solid model and ANSYS as the base FEA software.

Author(s):  
Zahed Siddique ◽  
Yanjiang Zhou

Current global markets are volatile, where companies are striving to deliver greater quality, more customization, faster response, more innovative designs and lower prices. New models need to be introduced in the market more frequently, which has given momentum for designing family of products. Development of family of Products using a platform approach requires making decisions regarding platform selection and trade-off studies, which require analysis and evaluation of performance for the entire family instead of an individual products. One of the first steps in performing these activities require development of solid models for the entire family quickly and automatically as platform and family member configurations and size are changed. This paper presents an approach to automatically generate CAD models for a family of products. In the approach, a product family template that integrates configuration and parametric design information is presented. The template is implemented in the developed Product Family CAD (PF-CAD) module for Pro/E. A coffeemaker product family is used as a case study to automatically generate solid models of product family members from customer input.


Author(s):  
Karthik Viswanathan ◽  
Sagar Chowdhury ◽  
Zahed Siddique

Computer-Aided Design (CAD) is used extensively during mechanical product design, which involves creating 3D models of components and then assembling them into modules and systems. Methods and tools to compare components and identify a common platform using these 3D CAD models of components would facilitate faster specification of product family architecture. Hence, there is a need to develop means for comparing component geometry, in order to identify the common and distinct features, determine component commonality, and identify a common platform for the set of components. This paper presents an approach to determine geometric commonality between components from their 3D solid models. The approach consists of performing a pair-wise comparison between components. To measure commonality for a pair of components, first all feature-pair’s dimensions and positions are measured, which then combined to give the overall component-pair commonality.


MACRo 2015 ◽  
2017 ◽  
Vol 2 (1) ◽  
pp. 121-128
Author(s):  
Ferenc Tolvaly-Rosca ◽  
András Kakucs ◽  
Zoltán Forgó ◽  
Márton Máté

AbstractThe paper proposes a comparative FEM analysis of gears solid model bodies, obtained with three different methods. The analytical method is based on the mathematical equations of the tooth flanks. It supposed to be the most accurate and precise solid modeling process. However, it reveals it’s limits by handling of surfaces that are not deduced mathematically, or in case of tooth geometries which needs to be modified in order to perform a quick test regarding the probably effects of the mentioned modifications. The solid subtraction- and the newly developed, mixed CAD method are pure CAD generating methods. As any discrete generating method, their precision is influenced by the fineness of the iteration steps. In case of the mixed CAD solution the precision is influenced by the filtering algorithm applied to the generated Points Cloud. The visual comparison of the three mentioned methods, was presented in previously published papers. The present paper validates the novel mixed CAD method comparing the FEA analysis of the generated solid models.


2021 ◽  
Author(s):  
Rahul Sharan Renu ◽  
Gregory Mocko

Abstract Many manufacturing enterprises have large collections of solid models and text-based assembly processes to support assembly operations. These data are often distributed across their extended enterprise. As these enterprises expand globally, there is often an increase in product and process variability which can often lead to challenges with training, quality control, and obstacles with change management to name a few. Thus, there is a desire to increase the consistency of assembly work instructions within and across assembly locations. The objective of this research is to retrieve existing 3d models of components and assemblies and their associated assembly work instructions. This is accomplished using 3d solid model similarity and text mining of assembly work instructions. Initially, a design study was conducted in which participants authored assembly work instructions for several different solid model assemblies. Next, a geometric similarity algorithm was used to compute similarity scores between solid models and latent semantic analysis is used to compute the similarity between text-based assembly work instructions. Finally, a correlation study between solid model-assembly instruction tuples is computed. A moderately strong positive correlation was found to exist between solid model similarity scores and their associated assembly instruction similarity scores. This indicates that designs with a similar shape have a similar assembly process and thus can serve as the basis for authoring new assembly processes. This aids in resolving differences in existing processes by linking three-dimensional solid models and their associated assembly work instructions.


2020 ◽  
Vol 11 (1) ◽  
pp. 241
Author(s):  
Juliane Kuhl ◽  
Andreas Ding ◽  
Ngoc Tuan Ngo ◽  
Andres Braschkat ◽  
Jens Fiehler ◽  
...  

Personalized medical devices adapted to the anatomy of the individual promise greater treatment success for patients, thus increasing the individual value of the product. In order to cater to individual adaptations, however, medical device companies need to be able to handle a wide range of internal processes and components. These are here referred to collectively as the personalization workload. Consequently, support is required in order to evaluate how best to target product personalization. Since the approaches presented in the literature are not able to sufficiently meet this demand, this paper introduces a new method that can be used to define an appropriate variety level for a product family taking into account standardized, variant, and personalized attributes. The new method enables the identification and evaluation of personalizable attributes within an existing product family. The method is based on established steps and tools from the field of variant-oriented product design, and is applied using a flow diverter—an implant for the treatment of aneurysm diseases—as an example product. The personalization relevance and adaptation workload for the product characteristics that constitute the differentiating product properties were analyzed and compared in order to determine a tradeoff between customer value and personalization workload. This will consequently help companies to employ targeted, deliberate personalization when designing their product families by enabling them to factor variety-induced complexity and customer value into their thinking at an early stage, thus allowing them to critically evaluate a personalization project.


Author(s):  
Mohsen Rezayat

Abstract An integral part of implementing parallel product and process designs is simulation through numerical analysis. This simulation-driven design requires discretization of the 3D part in an appropriate manner. If the part is thin or has thin sections (e.g., plastic parts), then an analysis model with reduced dimensionality may be more accurate and economical than a standard 3D model. In addition, substantial simplification of some details in the design geometry may be beneficial and desirable in the analysis model. Unfortunately, the majority of CAD systems do not provide the means for abstraction of appropriate analysis models. In this paper we present a new approach, based on midsurface abstraction, which holds significant promise in simplifying simulation-driven design. The method is user-friendly because very little interaction is required to guide the software in its automatic creation of the desired analysis model. It is also robust because it handles typical parts with complex and interacting features. Application of the method for feature recognition and abstraction is also briefly discussed.


Author(s):  
Cheng-Wei Huang ◽  
Ran-Zan Wang ◽  
Shang-Kuan Chen ◽  
Wen-Pin Fang
Keyword(s):  

2019 ◽  
Vol 103 (9-10) ◽  
pp. 493-504
Author(s):  
Matthew Jian-Qiao Peng ◽  
Xiangyang Ju ◽  
Hai-Yan Chen ◽  
Bai Bo ◽  
XinXu Li

Purpose: A series models of surgical internal fixation for femoral neck fracture of Pauwels II will be constructed by an innovative approach of finite element so as to determine the most stable fixation by comparison of their biomechanical performance. Method: Seventeen specimens of proximal femurs scanned by computed tomography in Digital Imaging and Communications in Medicine (DICOM) format were input onto Mimics rebuilding 3D models; their stereolithography (STL) format dataset were imported into Geomagic Studio (3D Systems, Rock Hill, South Carolina) for simulative osteotomy and non-uniform rational basis spline kartograph; the generated IGS dataset were interacted by UG to fit simulative 3D-solid models; 3 sorts of internal fixators were expressed in 3D model by ProE (PTC, Boston, Connecticut) program virtually. Processed by HyperMesh (Altair, Troy, Michigan), all compartments (fracture model + internal immobilization) were assembled onto 3 systems actually as: Dynamic hip screw (DHS) / Lag screw (LS) / DHS+LS. Eventually, a numerical model of finite elemental analysis was exported to ANSYS for solution. Result: Three models of internal fixations for femoral neck fracture of Pauwels II were established and validated effectively, the stress and displacement of each internal pin were analyzed, the advantages of each surgical therapy for femoral neck fracture of Pauwels II were compared and demonstrated synthetically as: “The contact stress of 3-LS-system was checked to be the least; the interfragmentary displacement of DHS+1-LS assemblages was assessed to be the least.” Conclusion: 3-LS-system is recommended to be a clinical optimization for Pauwels II femoral neck facture, by this therapeutic fixation mechanically, breakage of fixators, or secondary fracture rarely occurs.


2004 ◽  
Author(s):  
Timothy M. Boundy ◽  
Gary J. McCarty ◽  
James F. Szatkowski ◽  
Nicholas A. Vitale
Keyword(s):  

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