Development of a New High-Performance Martensitic Heat-Resistant Steel for Boiler Applications

Author(s):  
Marko Subanović ◽  
Javier Pirón ◽  
Frank Zeller ◽  
Mahmud Jarrar ◽  
André Schneider

The realization of advanced thermal power plants with increased efficiencies requires the development of new materials with enhanced capabilities in respect to high temperature strength and steam oxidation behavior. The change in the environmental policy and the increasing contribution of renewable energy sources into the public electric grid has changed the operation mode of the existing power plants in Europe. Instead of quasi stationary operation, for which the conventional thermal power plant fleet was designed, cyclic operation modes will dominate the power plant service lifetime. The creep-fatigue phenomena, however, may be responsible for significant lifetime reductions compared with the original design lifetime. Revamping of the existing power plants by application of “stronger” materials with improved steam-oxidation behavior, allowing wall thickness reduction can be a possible way to address the topic. Recently, Vallourec developed a new high-Cr ferritic-martensitic steel that combines excellent creep rupture strength properties and enhanced steam oxidation resistance of 12%Cr steels such as VM12-SHC or X20CrMoV11-1. Industrial products were successfully manufactured and the creep and steam oxidation properties were validated.

Author(s):  
Moritz Hübel ◽  
Jens Hinrich Prause ◽  
Conrad Gierow ◽  
Egon Hassel ◽  
Raphael Wittenburg ◽  
...  

The increasing share of fluctuating renewable energy sources leads to changing requirements for conventional power plants. The changing characteristics of the residual load requires the conventional fleet to operate with higher load gradients, lower minimum load at improved efficiency levels as well as faster start-ups and provision of ancillary services. Despite the requirements from the electricity market, the value of improving those flexibility parameters is hard to evaluate for power plant operators. In order to quantify the additional benefit that can be achieved by improving flexibility parameters on a certain power plant in a changing market environment, an adjustable load dispatch model has developed for that purpose. Using past electricity market data, the model is validated for typical coal and a typical gas fired power plants by reproducing their operational schedule. In the next step, the model is used to apply parameter changes to the power plants specifications and economic effects are demonstrated. General statements are derived on which flexibility parameter needs to be improved on each power plant type. Furthermore, specific economic evaluations are shown for the reference power plants in order to present the ability of the developed tool to support investment decisions for modernization projects of existing power plants.


Author(s):  
Amit Kishanpuri ◽  
A.K. Sharma

There are many type power plant in India such as Thermal power plant, hydel power plant ,nuclear power plant , solar power plant and wind power plant . In this paper, we are presentedthe renewable energy sources in order to meet an energetic demand in India with a lowestcost. These are beneficial the renewable energy sources like solar, wind, etc. This studyfocuses on making use renewable sources as an alternative source of energy. Renewableenergy sources like solar, wind and renewable energy due to its availability, continuity andcleanness.


Author(s):  
Azrina Mujanović ◽  
Tatjana Konjić ◽  
Adisa Dedić

Renewable energy sources such as hydro, wind and solar energy are taking an increasing share in the electricity mix. However, electricity production from thermal power plants is independent of the weather conditions and is still important as a back-up power source to renewable energy sources. Given the fact that the electricity market is open, it is clear that each MWh is important. Therefore, auxiliary power systems as a part of thermal power plants should be also energy efficient. The main aim of the presented research was to investigate the efficient operation of different consumers in the auxiliary power system in the old-dated thermal power plant ‘’Tuzla’’ depending on different power at generator output. The performed analysis identified consumers suitable for electricity efficiency improvement giving results of power savings obtained on modestly available measurements and old-date technical documentation. Following obtained results, some recommendations for improving electricity efficiency were proposed with a rough calculation of possible savings. Measurements of auxiliary power system consumption depending on power at generator output in new thermal power plant ‘’Stanari’’ was presented. Future trends and directions in thermal power plant automation were also discussed.


Author(s):  
Roman Albertovich Ilyin ◽  
Nickolai Dmitrievich Shishkin

The article focuses on implementation and operation of the wind power plant of the original design for mounting on the chimneys of seaport power facilities. The worked out wind power unit makes it possible to use secondary thermal energy (heat from the exhaust gases of a boiler house, a mini-thermal power plant based on gas reciprocating plants, etc.) to generate electricity in an amount sufficient to satisfy or partially compensate the needs of the power facility. The aspect of the wind power plant design and the concept of energy generation have been worked out. The hot surface area of the stack serves as the source of energy for upward air flows in the developed original design of the wind power plant. The wind power plant placed on top of the stack is an additional environmentally friendly way of using the potential of renewable energy sources for electric power generation. This method differs from the existing ones in that the pipe is used not as a high support where higher wind speeds prevail, but as a source of thermal energy from secondary energy resources (flue gases of the fuel plant). Wind power plant design includes chimney, generator rotor, permanent rotor magnet, thrust collar for stator winding assembly, thrust collar for bearing assembly, brake drum, brake shoe, brake drive lever, rotor brake drive cable, brake handle and other elements. The introduction of such power units will partially or fully compensate for the own needs of the power facilities that generate thermal and electric energy for the reliable and uninterrupted operation of port services


Author(s):  
Yu. Selikhov ◽  
V. Kotsarenko ◽  
K. Gorbunov

Renewable energy sources (RES) are not limited by geologically accumulated reserves. Their use and consumption will not lead to the inevitable depletion of the Earth's reserves, and they do not pollute the environment. The main motive for the accelerated development of renewable energy in Europe, the United States and many other countries is concern for energy independence and environmental safety. Thus, the EU has adopted a program to achieve the contribution of renewable energy sources to the energy balance by 2020 up to 20%, and by 2040 – up to 40%. Renewable energy is characterized by versatility and diversity. In the list of tasks arising in the implementation of renewable energy (RE) projects (except technological and technical), there are issues of assessing the possibility and efficiency of using RES for energy supply to the regions. At the same time, it should be borne in mind that often the user is interested in comprehensive assessments for various types of energy sources. In specific regions, the most effective can be either the use of hybrid power plants, or the creation of thermal power plants using various types of renewable energy. In connection with the complexity of this problem, as well as the geographic “regionality” of renewable energy, the topic of this article becomes possible and relevant. A heat and power plant is proposed for supplying: electricity, hot water, hot air and heating, in which, together with a wind power generator, a double-circuit solar installation, a heat pump, electricity and heat accumulators are used. This installation allows to reduce the cost of heat energy by reducing material consumption and costs of equipment used, to save fossil fuel; produce electricity and supply the surplus to the state power grid; reduce heat load and environmental pollution.


2016 ◽  
Vol 20 (4) ◽  
pp. 1161-1169 ◽  
Author(s):  
Ante Marusic ◽  
Drazen Loncar ◽  
Jakov Batelic ◽  
Valdi Frankovic

Expanding implementation of intermittent renewable energy sources has already started to change the role of thermal power plants in energy systems across Europe. Traditionally base load plants are now forced to operate as peaking plants. A familiar transition in upcoming years is expected in Croatia and coal power plant operators are preparing accordingly. To evaluate cycling capabilities and control system operation for flexible operation of selected 210 MW coal plant, series of tests with different load gradients were performed and results were thoroughly analyzed. Two possible ?bottlenecks? are identified, thermal stress in superheater header, and achievable ramping rate considering operational limitations of coal feeders, firing system and evaporator dynamics. Several unexpected readings were observed, usually caused by malfunctioning sensors and equipment, resulting in unexpected oscillations of superheated steam temperature. Based on superheater geometry and experimental data, maximal steam temperature gradient during ramping was evaluated. Since thermal stress was well inside the safety margins, the simulation model of the whole boiler was used to evaluate achievable ramping on electric side.


Author(s):  
Harshkumar Patel ◽  
Yogesh Patel

Now-a-days energy planners are aiming to increase the use of renewable energy sources and nuclear to meet the electricity generation. But till now coal-based power plants are the major source of electricity generation. Disadvantages of coal-based thermal power plants is disposal problem of fly ash and pond ash. It was earlier considered as a total waste and environmental hazard thus its use was limited, but now its useful properties have been known as raw material for various application in construction field. Fly ash from the thermal plants is available in large quantities in fine and coarse form. Fine fly ash is used in construction industry in some amount and coarse fly ash is subsequently disposed over land in slurry forms. In India around 180 MT fly is produced and only around 45% of that is being utilized in different sectors. Balance fly ash is being disposed over land. It needs one acre of land for ash disposal to produce 1MW electricity from coal. Fly ash and pond ash utilization helps to reduce the consumption of natural resources. The fly ash became available in coal based thermal power station in the year 1930 in USA. For its gainful utilization, scientist started research activities and in the year 1937, R.E. Davis and his associates at university of California published research details on use of fly ash in cement concrete. This research had laid foundation for its specification, testing & usages. This study reports the potential use of pond-ash and fly-ash as cement in concrete mixes. In this present study of concrete produced using fly ash, pond ash and OPC 53 grade will be carried. An attempt will be made to investigate characteristics of OPC concrete with combined fly ash and pond ash mixed concrete for Compressive Strength test, Split Tensile Strength test, Flexural Strength test and Durability tests. This paper deals with the review of literature for fly-ash and pond-ash as partial replacement of cement in concrete.


2012 ◽  
Vol 58 (4) ◽  
pp. 351-356
Author(s):  
Mincho B. Hadjiski ◽  
Lyubka A. Doukovska ◽  
Stefan L. Kojnov

Abstract Present paper considers nonlinear trend analysis for diagnostics and predictive maintenance. The subject is a device from Maritsa East 2 thermal power plant a mill fan. The choice of the given power plant is not occasional. This is the largest thermal power plant on the Balkan Peninsula. Mill fans are main part of the fuel preparation in the coal fired power plants. The possibility to predict eventual damages or wear out without switching off the device is significant for providing faultless and reliable work avoiding the losses caused by planned maintenance. This paper addresses the needs of the Maritsa East 2 Complex aiming to improve the ecological parameters of the electro energy production process.


Author(s):  
Ye. G. Polenok ◽  
S. A. Mun ◽  
L. A. Gordeeva ◽  
A. A. Glushkov ◽  
M. V. Kostyanko ◽  
...  

Introduction.Coal dust and coal fi ring products contain large amounts of carcinogenic chemicals (specifically benz[a]pyrene) that are different in influence on workers of coal mines and thermal power plants. Specific immune reactions to benz[a]pyrene therefore in these categories of workers can have specific features.Objective.To reveal features of antibodies specifi c to benz[a]pyrene formation in workers of coal mines and thermal power plants.Materials and methods.The study covered A and G class antibodies against benz[a]pyrene (IgA-Bp and IgG-Bp) in serum of 705 males: 213 donors of Kemerovo blood transfusion center (group 1, reference); 293 miners(group 2) and 199 thermal power plant workers (group 3). Benz[a]pyrene conjugate with bovine serum albumin as an adsorbed antigen was subjected to immune-enzyme assay.Results.IgA-Bp levels in the miners (Me = 2.7) did not differ from those in the reference group (Me = 2.9), but in the thermal power plant workers (Me = 3.7) were reliably higher than those in healthy men and in the miners (p<0.0001). Levels of IgG-Bp in the miners (Me = 5.0) appeared to be lower than those in the reference group (Me = 6.4; (p = 0.05). IgG-Bb level in the thermal power plantworkers (Me = 7.4) exceeded the parameters in the healthy donors and the miners (p<0.0001). Non-industrial factors (age and smoking) appeared tohave no influence on specific immune reactions against benz[a]pyrene in the miners and the thermal power plant workers.Conclusions.Specific immune reactions against benz[a]pyrene in the miners and the thermal power plant workers are characterized by peculiarities: the miners demonstrate lower levels of class A serum antibodies to benz[a]pyrene; the thermal power plant workers present increased serum levels of class G antibodies to benz[a]pyrene. These peculiarities result from only the occupational features, but do not depend on such factors as age, smoking and length of service at hazardous production. It is expedient to study specific immune reactions to benz[a]pyrene in workers of coal mines and thermal power plants, to evaluate individual oncologic risk and if malignancies occur.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3860
Author(s):  
Priyanka Shinde ◽  
Ioannis Boukas ◽  
David Radu ◽  
Miguel Manuel de Manuel de Villena ◽  
Mikael Amelin

In recent years, the vast penetration of renewable energy sources has introduced a large degree of uncertainty into the power system, thus leading to increased trading activity in the continuous intra-day electricity market. In this paper, we propose an agent-based modeling framework to analyze the behavior and the interactions between renewable energy sources, consumers and thermal power plants in the European Continuous Intra-day (CID) market. Additionally, we propose a novel adaptive trading strategy that can be used by the agents that participate in CID market. The agents learn how to adapt their behavior according to the arrival of new information and how to react to changing market conditions by updating their willingness to trade. A comparative analysis was performed to study the behavior of agents when they adopt the proposed strategy as opposed to other benchmark strategies. The effects of unexpected outages and information asymmetry on the market evolution and the market liquidity were also investigated.


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