Experimental Study on Single Phase Flow in Microchannels at High Mass Flow Rates

2010 ◽  
Author(s):  
Mehmed Rafet O¨zdemir ◽  
Ali Kos¸ar
Keyword(s):  
Single Phase ◽  
Flow Boiling ◽  
Electronics Cooling ◽  
Heat Sinks ◽  
High Mass ◽  
Transfer Coefficients ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
Nusselt Numbers ◽  
Friction Factors

With the increasing speed and decreasing size of current microprocessors and microchips the dimensions of their heat sinks are continuously shrinking from mini size to micro size. The most extensively used and practical micro heat sinks are plain microchannels which find applications in many areas besides electronics cooling such as in microreactors, fuel cells, drug delivery, micropropulsion and automotive industry. Because of their widespread usage, they attracted the attention of many researchers, which gave rise to many studies on single-phase as well as on flow boiling. The proposed study aims at filling the gap in heat and fluid flow in microchannels at high mass velocities in the literature. For this purpose single-phase fluid (de-ionized water) flow was investigated over a broad range of mass velocity (1300 kg/m2s-7200 kg/m2s) in a microtube with an inner diameter of ∼ 250 μm. Besides comparing the experimental results in fully developed flow to the theory, the focus of this study is on thermally developing flows. Wall temperatures and pressure drops were measured and processed to obtain heat transfer coefficients, Nusselt numbers and friction factors. It was found that the existing theory about developing flows could fairly predict experimental data on developing flows in microscale for both laminar and turbulent conditions.

Thermally Developing Single-Phase Flows in Microtubes

2013 ◽  
Vol 135 (7) ◽  
Author(s):  
Mehmed Rafet Özdemir ◽  
Ali Koşar
Keyword(s):  
Heat Transfer ◽  
Turbulent Flow ◽  
Single Phase ◽  
High Mass ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Mass Fluxes ◽  
Friction Factors ◽  
Developing Flow ◽  
Theoretical Predictions

The pressure drop and heat transfer due to the flow of de-ionized water at high mass fluxes in microtubes of ∼ 254 μm and ∼ 685 μm inner diameters is investigated in the laminar, transition and the turbulent flow regimes. The flow is hydrodynamically fully developed and thermally developing. The experimental friction factors and heat transfer coefficients are respectively predicted to within ±20% and ±30% by existing open literature correlations. Higher single phase heat transfer coefficients were obtained with increasing mass fluxes, which is motivating to operate at high mass fluxes and under thermally developing flow conditions. The transition to turbulent flow and friction factors for both laminar and turbulent conditions were found to be in agreement with existing theory. A reasonable agreement was present between experimental results and theoretical predictions recommended for convective heat transfer in thermally developing flows.

Hydoroil-Based Micro Pin Fin Heat Sink

2006 ◽  
Author(s):  
Ali Kosar ◽  
Chih-Jung Kuo ◽  
Yoav Peles
Keyword(s):  
Heat Sink ◽  
Hydraulic Performance ◽  
Heat Fluxes ◽  
Heat Sinks ◽  
Transfer Coefficients ◽  
Pin Fin ◽  
Nusselt Numbers ◽  
Friction Factors ◽  
Pin Fins ◽  
Micro Pin Fins

An experimental study on thermal-hydraulic performance of de-ionized water over a bank of shrouded NACA 66-021 hydrofoil micro pin fins with wetted perimeter of 1030-μm and chord thickness of 100 μm has been performed. Average heat transfer coefficients have been obtained over effective heat fluxes ranging from 4.0 to 308 W/cm2 and mass velocities from 134 to 6600 kg/m2s. The experimental data is reduced to the Nusselt numbers, Reynolds numbers, total thermal resistances, and friction factors in order to determine the thermal-hydraulic performance of the heat sink. It has been found that prodigious hydrodynamic improvement can be obtained with the hydrofoil-based micro pin fin heat sink compared to the circular pin fin device. Fluid flow over pin fin heat sinks comprised from hydrofoils yielded radically lower thermal resistances than circular pin fins for a similar pressure drop.

Periodically Converging-Diverging Tubes and Their Turbulent Heat Transfer, Pressure Drop, Fluid Flow, and Enhancement Characteristics

1984 ◽  
Vol 106 (1) ◽  
pp. 55-63 ◽  
Author(s):  
P. Souza Mendes ◽  
E. M. Sparrow
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Surface Area ◽  
Equal Mass ◽  
Turbulent Heat Transfer ◽  
Turbulent Heat ◽  
Transfer Coefficients ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
Friction Factors

A comprehensive experimental study was performed to determine entrance region and fully developed heat transfer coefficients, pressure distributions and friction factors, and patterns of fluid flow in periodically converging and diverging tubes. The investigated tubes consisted of a succession of alternately converging and diverging conical sections (i.e., modules) placed end to end. Systematic variations were made in the Reynolds number, the taper angle of the converging and diverging modules, and the module aspect ratio. Flow visualizations were performed using the oil-lampblack technique. A performance analysis comparing periodic tubes and conventional straight tubes was made using the experimentally determined heat transfer coefficients and friction factors as input. For equal mass flow rate and equal transfer surface area, there are large enhancements of the heat transfer coefficient for periodic tubes, with accompanying large pressure drops. For equal pumping power and equal transfer surface area, enhancements in the 30–60 percent range were encountered. These findings indicate that periodic converging-diverging tubes possess favorable enhancement characteristics.

Single Phase and Flow Boiling Heat Transfer of Water and Ethanol in a Mini-Channel Array

2010 ◽  
Author(s):  
M. W. Alnaser ◽  
K. Spindler ◽  
H. Mu¨ller-Steinhagen
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Speed ◽  
Single Phase ◽  
Flow Boiling ◽  
Video Camera ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
High Speed Video Camera

A test rig was constructed to investigate flow boiling in an electrically heated horizontal mini-channel array. The test section is made of copper and consists of twelve parallel mini-channels. The channels are 1 mm deep, 1 mm wide and 250 mm long. The test section is heated from underneath with six cartridge heaters. The channels are covered with a glass plate to allow visual observations of the flow patterns using a high-speed video-camera. The wall temperatures are measured at five positions along the channel axis with two resistance thermometers in a specified distance in heat flow direction. Local heat transfer coefficients are obtained by calculating the local heat flux. The working fluids are deionised water and ethanol. The experiments were performed under near atmospheric pressure (0.94 bar to 1.2 bar absolute). The inlet temperature was kept constant at 20°C. The measurements were taken for three mass fluxes (120; 150; 185 kg/m2s) at heat fluxes from 7 to 375 kW/m2. Heat transfer coefficients are presented for single phase forced convection, subcooled and saturated flow boiling conditions. The heat transfer coefficient increases slightly with rising heat flux for single phase flow. A strong increase is observed in subcooled flow boiling. At high heat flux the heat transfer coefficient decreases slightly with increasing heat flux. The application of ethanol instead of water leads to an increase of the surface temperature. At the same low heat flux flow boiling heat transfer occurs with ethanol, but in the experiments with water single phase heat transfer is still dominant. It is because of the lower specific heat capacity of ethanol compared to water. There is a slight influence of the mass flux in the investigated parameter range. The pictures of a high-speed video-camera are analysed for the two-phase flow-pattern identification.

Single-Phase Heat Transfer in Mems-Based Pin Fin Heat Sink

2005 ◽  
Author(s):  
Ali Kosar ◽  
Yoav Peles
Keyword(s):  
Heat Transfer ◽  
Single Phase ◽  
Reynolds Numbers ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Pin Fin ◽  
Heat Transfer Coefficients ◽  
Nusselt Numbers ◽  
Pin Fins ◽  
Micro Pin Fins

An experimental study has been performed on single-phase heat transfer of de-ionized water over a bank of shrouded micro pin fins 243-μm long with hydraulic diameter of 99.5-μm. Heat transfer coefficients and Nusselt numbers have been obtained over effective heat fluxes ranging from 3.8 to 167 W/cm2 and Reynolds numbers from 14 to 112. The results were used to derive the Nusselt numbers and total thermal resistances. It has been found that endwalls effects are significant at low Reynolds numbers and diminish at higher Reynolds numbers.

Cryogenic Single-Phase Heat Transfer in a Microscale Pin Fin Heat Sink

2013 ◽  
Author(s):  
Eric D. Truong ◽  
Erfan Rasouli ◽  
Vinod Narayanan
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Heat Sink ◽  
Single Phase ◽  
Flow Direction ◽  
Heat Sinks ◽  
Variable Cross ◽  
Transfer Coefficients ◽  
Pin Fin ◽  
Heat Transfer Coefficients

A combined experimental and computational fluid dynamics study of single-phase liquid nitrogen flow through a microscale pin-fin heat sink is presented. Such cryogenic heat sinks find use in applications such as high performance computing and spacecraft thermal management. A circular pin fin heat sink in diameter 5 cm and 250 micrometers in depth was studied herein. Unique features of the heat sink included its variable cross sectional area in the flow direction, variable pin diameters, as well as a circumferential distribution of fluid into the pin fin region. The stainless steel heat sink was fabricated using chemical etching and diffusion bonding. Experimental results indicate that the heat transfer coefficients were relatively unchanged around 2600 W/m2-K for flow rates ranging from 2–4 g/s while the pressure drop increased monotonically with the flow rate. None of the existing correlations in literature on cross flow over a tube bank or micro pin fin heat sinks were able to predict the experimental pressure drop and heat transfer characteristics. However, three dimensional simulations performed using ANSYS Fluent showed reasonable (∼7 percent difference) agreement in the average heat transfer coefficients between experiments and CFD simulations.

Nucleate Boiling and Critical Heat Flux From Protruded Chip Arrays During Flow Boiling

1993 ◽  
Vol 115 (1) ◽  
pp. 78-88 ◽  
Author(s):  
C. O. Gersey ◽  
I. Mudawar
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Critical Heat Flux ◽  
Single Phase ◽  
Liquid Velocity ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Subcooled Flow

The effects of chip protrusion on the forced-convection boiling and critical heat flux (CHF) of a dielectric coolant (FC-72) were investigated. The multi-chip module used in the present study featured a linear array of nine, 10 mm x 10 mm, simulated microelectronic chips which protruded 1 mm into a 20-mm wide side of a rectangular flow channel. Experiments were performed in vertical up flow with 5-mm and 2-mm channel gap thicknesses. For each configuration, the velocity and subcooling of the liquid were varied from 13 to 400 cm/s and 3 to 36° C, respectively. The nucleate boiling regime was not affected by changes in velocity and subcooling, and critical heat flux generally increased with increases in either velocity or subcooling. Higher single-phase heat transfer coefficients and higher CHF values were measured for the protruded chips compared to similar flush-mounted chips. However, adjusting the data for the increased surface area and the increased liquid velocity above the chip caused by the protruding chips yielded a closer agreement between the protruded and flush-mounted results. Even with the velocity and area adjustments, the most upstream protruded chip had higher single-phase heat transfer coefficients and CHF values for high velocity and/or highly-subcooled flow as compared the downstream protruded chips. The results show that, except for the most upstream chip, the performances of protruded chips are very similar to those of flush-mounted chips.

scholarly journals Numerical Analysis of Water Forced Convection in Channels with Differently Shaped Transverse Ribs

2011 ◽  
Vol 2011 ◽  
pp. 1-25 ◽  
Author(s):  
Oronzio Manca ◽  
Sergio Nardini ◽  
Daniele Ricci
Keyword(s):  
Heat Transfer ◽  
Forced Convection ◽  
High Heat ◽  
Constant Heat Flux ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Nusselt Numbers ◽  
High Heat Transfer ◽  
Friction Factors ◽  
Turbulent Water

Heat transfer enhancement technology has the aim of developing more efficient systems as demanded in many applications. An available passive method is represented by the employ of rough surfaces. Transversal turbulators enhance the heat transfer rate by reducing the thermal resistance near surfaces, because of the improved local turbulence; on the other hand, higher losses are expected. In this paper, a numerical investigation is carried out on turbulent water forced convection in a ribbed channel. Its external walls are heated by a constant heat flux. Several arrangements of ribs in terms of height, width, and shape are analyzed. The aim is to find the optimal configuration in terms of high heat transfer coefficients and low losses. The maximum average Nusselt numbers are evaluated for dimensionless pitches of 6, 8, and 10 according to the shape while the maximum friction factors are in the range of pitches from 8 to 10.

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