Experimental Study of Evaporation Frictional Pressure Drop in Horizontal Enhanced Tube

Author(s):  
Zong-bao Gu ◽  
Yu Guo ◽  
Xiang Ma ◽  
Yan He ◽  
Wei Li

Abstract An experimental investigation for evaporation frictional pressure drop in horizontal enhanced tubes with an outer diameter of 12.7 mm was studied using R410A as the working fluid. The experiment was conducted: the mass flux in the range of 100 kg/(m2s) to 200 kg/(m2s), over a vapor quality range of 0.2 to 0.8, an average saturation temperature at 279 K. The inner tubes were the tested tubes, which included a smooth tube, a three-dimensional enhanced tube (a tube enhanced by protrusions and petal arrays background patterns), respectively. The results show that the frictional pressure drop increases with the mass flux increasing. Moreover, the frictional pressure drop of the enhanced tube is 1.6∼2.4 times than that of the smooth tube. This is mainly due to the increase of the flow resistance inside the enhanced tube, which is caused by the increased interfacial turbulence, flow separation and secondary flow. It is also observed that the pressure drop increases with vapor quality increasing. In addition, some existing correlations are used to compare with our experimental data and verify their accuracy. A new modified correlation is proposed to predict the frictional pressure drop of EHT-1 tube.

Author(s):  
Kunrong Shen ◽  
Zhichuan Sun ◽  
Wei Li ◽  
Xiang Ma ◽  
Yan He ◽  
...  

Abstract Results are presented here from an experimental investigation on tube side condensation characteristics that took place in four tested tubes — 1EHT-1, 1EHT-2, 4LB and a smooth tube. The equivalent outer diameter of the tubes was 9.52 mm and the inner diameter was 8.32 mm. Condensation tests were conducted using refrigerant R410A at a saturation temperature of 318K, over a mass flow range of 150–450 kgm−2s−1, with inlet and outlet vapor quality of 0.8 and 0.2, respectively. Pressure drop data of the four tested tubes were collected to evaluate five identified prediction correlations based on the separated flow model and the homogeneous flow model. For 1EHT-2 and the smooth tube, all the listed correlations manage to present predictions with the Mean Absolute Relative Deviation (MARD) less than 30%, while they underestimate the frictional pressure drop of the 4LB tube with MARD exceeding 40% averagely. Regarding the experimental data, it is found that the Muller-Steinhagen and Heck correlation presents the most accurate and stable prediction for the 4 tested tubes. The listed homogeneous flow correlations can provide acceptable predictions with MARD ranging from 25% to 40% under a few conditions, but their average predictive accuracies are inferior to that of the separated flow correlations. Consequently, the separated flow approach performs better than the homogeneous flow model in the prediction of frictional pressure drop for our experimental data.


2017 ◽  
Vol 25 (03) ◽  
pp. 1750027 ◽  
Author(s):  
M. Mostaqur Rahman ◽  
Keishi Kariya ◽  
Akio Miyara

Experiments on condensation heat transfer and adiabatic pressure drop characteristics of R134a were performed inside smooth and microfin horizontal tubes. The tests were conducted in the mass flux range of 50[Formula: see text]kg/m2s to 200[Formula: see text]kg/m2s, vapor quality range of 0 to 1 and saturation temperature range of 20[Formula: see text]C to 35[Formula: see text]C. The effects of mass velocity, vapor quality, saturation temperature, and microfin on the condensation heat transfer and frictional pressure drop were analyzed. It was discovered that the local heat transfer coefficients and frictional pressure drop increases with increasing mass flux and vapor quality and decreasing with increasing saturation temperature. Higher heat transfer coefficient and frictional pressure drop in microfin tube were observed. The present experimental data were compared with the existing well-known condensation heat transfer and frictional pressure drop models available in the open literature. The condensation heat transfer coefficient and frictional pressure drop of R134a in horizontal microfin tube was predicted within an acceptable range by the existing correlation.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Wei Li ◽  
Xu Chen ◽  
Jing-Xiang Chen ◽  
Zhi-Chuan Sun ◽  
Terrence W. Simon

An investigation of refrigerant R410A condensation on a shell and tube heat exchanger simulation is conducted. Tests are on the outside of a horizontal smooth tube, a herringbone tube, and a newly developed three-dimensional-enhanced tube, called the enhanced tube (EHT) tube, all of the same outer diameter. Experiments were conducted at a constant saturation temperature of 45 °C, a constant inlet vapor quality of 0.8, a constant outlet vapor quality of 0.1, and mass fluxes ranging from 5 kg/(m2 s) to 50 kg/(m2 s). At low-mass velocities, the smooth tube shows superior performance over the herringbone tube and the EHT tube. The cause might lie in surface tension effects that result in liquid inundation at the lower portion of the tube, thickening the film on the tube and deteriorating the heat transfer performance. Analyses were conducted to find a suitable correlation of the experimental data.


Author(s):  
Wei Li ◽  
Kunrong Shen ◽  
Boren Zheng ◽  
Xiang Ma ◽  
S. A. Sherif ◽  
...  

Abstract Results are presented here from an experimental investigation on tube side two-phase characteristics that took place in four tested tubes—the 1EHT-1, 1EHT-2, 4LB, and smooth tubes. The equivalent outer diameter of the tube was 9.52 mm and the inner diameter was 8.32 mm. Condensation tests were conducted using refrigerant R410A at a saturation temperature of 318 K, over a mass flow range of 150–450 kg m−2 s−1, with inlet and outlet vapor qualities of 0.8 and 0.2, respectively. Evaporation tests were performed at a saturation temperature of 279 K, over a mass flow range of 150–380 kg m−2 s−1, with inlet and outlet vapor qualities of 0.2 and 0.8, respectively. Pressure drop data of the four tested tubes were collected to evaluate five identified prediction correlations based on the separated flow model and the homogeneous flow model. The separated flow approaches presented predictions with average MAEs of 24.9% and 16.4% for condensation and evaporation data, respectively, while the average MAEs of the homogeneous flow model were 31.6% and 43.4%, respectively. Almost all the identified correlations underestimated the frictional pressure drop of the 4LB tube with MAEs exceeding 30%. An earlier transition of different flow patterns was expected to occur in the EHT tubes while developing a new diabatic flow pattern map is needed for the 4LB tube. A new correlation was presented based on the two-phase multiplier Φ and the Martinelli parameter Xtt, which exhibited excellent predictive results for the experimental data.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Weiyu Tang ◽  
Wei Li

Abstract An experimental investigation into heat transfer characteristics during condensation on two horizontal enhanced tubes (EHTs) was conducted. All the tested EHTs s have similar geometries with an outer diameter of 12.7 mm, and a plain tube was also tested for comparison. Investigated enhanced surfaces consist of dimples, protrusions, and grooves, which may produce more flow turbulence and enhanced the liquid drainage effect. The effects of mass fluxes and vapor quality were compared and analyzed. Test conditions were as follows: saturation temperature fixed at 45 °C, mass flux varying from 100 to 200 kg m−2 s−1, and vapor quality ranging from 0.3 to 0.8. The heat transfer coefficient was presented, and the results show that the proposed enhanced surfaces seem to have worse performance than the conventional tubes when the mass flux is less than 150 kg m−2 s−1, while one of the enhanced tubes (2EHT-1) produce an enhanced ratio of 1.03–1.14 when G = 200 kg m−2 s−1. Besides, it was found that the heat transfer coefficient increases with increasing vapor quality, which can be attributed to the increasing diffusion resistance. Mass flux seems to have little effect on the heat transfer performance of smooth tubes, while that of 1EHT increases obviously with increasing mass flux, especially for high vapor qualities.


Author(s):  
Xu Chen ◽  
Xiaoqiang Hong ◽  
Wei Li ◽  
David J. Kukulka

An experimental investigation of R410A condensation outside a horizontal smooth tube, a herringbone tube and a newly developed enhanced surface EHT tube has been conducted. The herringbone tube has a fin root diameter of 11.43 mm, a helical angle of 21.3 °, 48 fins with a fin height of 0.262 mm and an apex angle of 36 °, the EHT tube has an outer diameter of 11.5 mm with special structure, while the smooth tube has an outer diameter of 11.43 mm. Experiments were taken at a constant saturation temperature of 45 °C, a constant inlet vapor quality of 0.8 and a constant outlet vapor quality of 0.1; mass flux ranging from 5 kg/(m2.s) to 250 kg/(m2.s). Those tubes have different heat transfer performance at different mass flux. The EHT tube has the least heat transfer coefficient than the other two tubes at a low mass flux, while at a high mass flux, the enhanced tubes have a better heat transfer performance than the smooth tube. Heat transfer performance combined with pressure drop measurements reveal that the herringbone tube generally has a better heat transfer performance than the EHT tube, pointing out the herringbone is a wise choice for shell side condensation instead of the EHT tube. Characteristic analysis is made to account for various phenomena in this series of experiments.


Energies ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5972
Author(s):  
Yu Xu ◽  
Zihao Yan ◽  
Ling Li

To protect the environment, a new low-GWP refrigerant R1234ze(E) was created to substitute R134a. However, its flow boiling performances have not received sufficient attention so far, which hinders its popularization to some extent. In view of this, an experimental investigation was carried out in a 1.88 mm horizontal circular minichannel. The saturation pressures were maintained at 0.6 and 0.7 MPa, accompanied by mass flux within 540–870 kg/m2 s and heat flux within 25–65 kW/m2. For nucleate boiling, a larger heat flux brings about a larger heat transfer coefficient (HTC), while for convective boiling, the mass flux and vapor quality appear to take the lead role. The threshold vapor quality of different heat transfer mechanisms is around 0.4. Additionally, larger saturation pressure results in large HTC. As for the frictional pressure drop (FPD), it is positively influenced by mass flux and vapor quality, while negatively affected by saturation pressure, and the influence of heat flux is negligible. Furthermore, with the measured data, several existing correlations are compared. The results indicate that the correlations of Saitoh et al. (2007) and Müller-Steinhagen and Heck (1986) perform best on flow boiling HTC and FPD with mean absolute deviations of 5.4% and 10.9%.


Author(s):  
Xiao-peng Zhou ◽  
David J. Kukulka ◽  
Jing Li ◽  
Jian-Jun Sun ◽  
Wei Li

Heat transfer enhancement plays an important role in improving energy efficiency and developing high performance thermal systems. Phase-change heat transfer processes take place in thermal systems; typically heat transfer enhanced tubes are used in these systems and they are designed to increase heat transfer coefficients in evaporation and condensation. Enhanced heat transfer tubes are widely used in refrigeration and air-conditioning applications in order to reduce cost and create a smaller footprint of the application. Microfins, roughness and dimples are often incorporated into the inner surface of tubes in order to enhance heat transfer performance. Under many conditions, enhanced surface tubes can recover more energy and provide the opportunity to advance the design of many heat transfer products. Convective condensation heat transfer and pressure loss characteristics were investigated for R410A on the outside of: (i) a smooth tube (outer diameter 12.7 mm); (ii) an external herringbone tube (fin root diameter 12.7 mm); and (iii) the 1EHT tube (outer diameter 12.7 mm) for very low mass fluxes. Data was obtained for values of mass flux ranging from 8 to 50 kg/(m2 s); at a saturation temperature of 318 K; with an inlet quality of 0.8 (±0.05) and an outlet quality of 0.1 (±0.05). In a comparison of heat transfer at a low mass flux, both the 1EHT tube and the herringbone tube did not perform as well as the smooth tube. And it’s difficult to analyze the reason for this strange phenomenon.


2017 ◽  
Vol 25 (02) ◽  
pp. 1750013 ◽  
Author(s):  
Pham-Quang Vu ◽  
Kwang-Il Choi ◽  
Jong-Taek Oh ◽  
Honggi Cho

The condensation heat transfer coefficients and pressure drops of R410A and R22 flowing inside a horizontal aluminum multiport mini-channel tube having 18 channels are investigated. Experimental data are presented for the range of vapor quality from 0.1 to 0.9, mass flux from 50 to 500[Formula: see text]kg/m2s, heat flux from 3 to 15[Formula: see text]kW/m2 and the saturation temperature at 48[Formula: see text]C. The pressure drop across the test section was directly measured by a differential pressure transducer. At a small scale, the noncircular cross-sections can enhance the effect of the surface tension. The average heat transfer coefficient increased with the increase of vapor quality, mass flux and heat flux. Under the same test conditions, the heat transfer coefficients of R22 are higher than those for R410A, the pressure drops for R410A are 7–19% lower than those of R22. The lower pressure drop of R410A has an important advantage as an alternative working fluid for R22 in air-conditioning and heat pump systems.


Author(s):  
M. Hamayun Maqbool ◽  
Bjo¨rn Palm ◽  
R. Khodabandeh ◽  
Rashid Ali

Experiments have been performed to investigate two-phase pressure drop in a circular vertical mini-channel made of stainless steel (AISI 316) with internal diameter of 1.70 mm and a uniformly heated length of 245 mm using ammonia as working fluid. The experiments are conducted for heat flux range of 15 to 350 kW/m2 and mass flux range of 100 to 500 kg/m2s. A uniform heat flux is applied to the test section by DC power supply. Two phase frictional pressure drop variation with mass flux, vapour quality and heat flux was determined. The experimental results are compared to predictive methods available in literature for frictional pressure drop. The Homogeneous model and the correlation of Mu¨ller Steinhagen et al. [14] are in good agreement with our experimental data with MAD of 27% and 26% respectively.


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