Development of a Flexible Pilot High Temperature MEA Manufacturing Line

2004 ◽  
Author(s):  
Raymond H. Puffer ◽  
Glen H. Hoppes
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Value Added ◽  
Pem Fuel Cells ◽  
Proton Exchange ◽  
Membrane Electrode ◽  
Membrane Material ◽  
Cell Systems ◽  
Manufacturing Line

Despite the fact that the invention of the fuel cell is more than 160 years old, the fuel cell industry today is still in its infancy. While there are many large companies active in the industry, it is, for the most part, dominated by many small and startup companies focused on the design and development of fuel cell systems. Relatively little attention has been given to the cost effective high-volume (i.e., automated) manufacture of the resulting systems and components. If the wide spread commercial use of fuel cells is to become a reality, and we are to realize the potential benefits to our environment and mankind it is essential that we also put the appropriate level of attention on the enabling manufacturing technologies. Celanese Ventures GmbH is a “new venture” arm of Celanese AG, located in Frankfurt, Germany. They are focused on developing the market for their high temperature polybenzimidazole (PBI®)-based membrane material for use in Proton Exchange Membrane (PEM) fuel cells. Several years ago Celanese realized that the best way to ensure the market for their membrane material is to develop the capability to produce complete membrane electrode assemblies (MEAs) that can be incorporated into fuel cell systems being developed by other companies. Furthermore, such value-added processing can be economically advantageous. This paper will describe the multi-phased collaboration between Celanese, the Flexible Manufacturing Center (FMC) located at Rensselaer Polytechnic Institute (RPI), and Progressive Machine and Design (PMD) to develop a fully automated high temperature MEA pilot manufacturing line that began operation in September, 2002. The FMC has and continues to serve in a unique role for a university research center. The FMC has been involved in the concept development, laboratory proof of principle, acquisition management, technical representation during the design, build and implementation phases, and the ongoing optimization of and improvements to the operational pilot line. We will describe the unique properties of the high temperature PBI® membrane and the benefits of this form of membrane in PEM fuel cell operations. The specific role of the FMC during each phase of the project will be highlighted, and a description of the resulting pilot line will be provided. Finally, we will discuss the important role that effective technology transfer plays in a project with the magnitude and complexity described herein.

Design and Experimental Characterization of a High-Temperature Proton Exchange Membrane Fuel Cell Stack

2011 ◽  
Vol 8 (5) ◽  
Author(s):  
Robert Radu ◽  
Nicola Zuliani ◽  
Rodolfo Taccani
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Proton Exchange Membrane ◽  
Single Cells ◽  
Pem Fuel Cells ◽  
Proton Exchange ◽  
Pure Hydrogen ◽  
Exchange Membrane

Proton exchange membrane (PEM) fuel cells based on polybenzimidazole (PBI) polymers and phosphoric acid can be operated at temperature between 120 °C and 180 °C. Reactant humidification is not required and CO content up to 1% in the fuel can be tolerated, only marginally affecting performance. This is what makes high-temperature PEM (HTPEM) fuel cells very attractive, as low quality reformed hydrogen can be used and water management problems are avoided. From an experimental point of view, the major research effort up to now was dedicated to the development and study of high-temperature membranes, especially to development of acid-doped PBI type membranes. Some studies were dedicated to the experimental analysis of single cells and only very few to the development and characterization of high-temperature stacks. This work aims to provide more experimental data regarding high-temperature fuel cell stacks, operated with hydrogen but also with different types of reformates. The main design features and the performance curves obtained with a three-cell air-cooled stack are presented. The stack was tested on a broad temperature range, between 120 and 180 °C, with pure hydrogen and gas mixtures containing up to 2% of CO, simulating the output of a typical methanol reformer. With pure hydrogen, at 180 °C, the considered stack is able to deliver electrical power of 31 W at 1.8 V. With a mixture containing 2% of carbon monoxide, in the same conditions, the performance drops to 24 W. The tests demonstrated that the performance loss caused by operation with reformates, can be partially compensated by a higher stack temperature.

scholarly journals High temperature PEM fuel cell steady-state transport modeling

2013 ◽  
Vol 24 (1) ◽  
pp. 55-60 ◽  
Author(s):  
Viorel Ionescu
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Proton Exchange Membrane ◽  
Waste Heat ◽  
Water Concentration ◽  
Pem Fuel Cell ◽  
Pem Fuel Cells ◽  
Proton Exchange ◽  
Electrochemical Kinetics

AbstractA fuel cell is a device that can directly transfer chemical energy to electric and thermal energy. Proton exchange membrane fuel cells (PEMFC) are highly efficient power generators, achieving up to 50-60% conversion efficiency, even at sizes of a few kilowatts. There are several compelling technological and commercial reasons for operating H2/air PEM fuel cells at temperatures above 100 °C; rates of electrochemical kinetics are enhanced, water management and cooling is simplified, useful waste heat can be recovered, and lower quality reformed hydrogen may be used as the fuel. All of the High Temperature PEMFC model equations are solved with finite element method using commercial software package COMSOL Multiphysics. The results from PEM fuel cell modeling were presented in terms of reactant (oxygen and hydrogen) concentrations and water concentration in the anode and cathode gases; the polarization curve of the cell was also displayed.

scholarly journals Review of Latest Developments in PEM Fuel Cell Research with Application to Hydrogen Powered Drones

2021 ◽  
Vol 19 ◽  
pp. 7-11
Author(s):  
B. Day ◽  
A. Pourmovahed ◽  
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Low Temperature ◽  
Energy Content ◽  
Pem Fuel Cell ◽  
Pem Fuel Cells ◽  
Cell Systems ◽  
Cell Technology ◽  
Current State

Fuel cells are becoming an increasingly more enticing option to power drones for extended use applications. This is because under certain conditions, fuel cell systems are able to more efficiently store fuel and, therefore, energy compared to standard battery options. This reality has been proven through multiple research efforts and is reviewed in this paper. It is necessary to review the current state of PEM fuel cell technology for drone applications to determine the extent of its limitations and feasibility. For this reason, the latest developments in low temperature and high temperature PEM fuel cells were studied including their limitations and sensitivity to contamination with a focus on drone applications. It has been reported that hydrogen powered fuel cell systems are more efficient than conventional battery applications when the energy content is higher than 4 MJ. A hybrid fuel cell and battery powertrain is preferred for the purpose of counterbalancing the deficiencies of both individual cases. Currently available products were explored, and it was found that there are fuel cell systems available that are capable of powering drones in excess of 23 kg (50 lb).

Performance of a High Temperature Proton Exchange Membrane Fuel Cell (HT-PEMFC) Operating on Simulated Reformate

2015 ◽  
Author(s):  
Michael G. Waller ◽  
Mark R. Walluk ◽  
Thomas A. Trabold
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
System Design ◽  
Proton Exchange Membrane ◽  
Pem Fuel Cells ◽  
Proton Exchange ◽  
Fuel Reforming ◽  
Exchange Membrane ◽  
High Temperature Pem

Conventional proton exchange membrane (PEM) fuel cell systems suffer from requiring high purity hydrogen, necessitating a costly on-board hydrogen storage tank to be incorporated into the overall system design. One method to overcome this barrier is to use an on-board reforming system fueled by some sort of hydrocarbon. Unfortunately though, most fuel reforming processes generate significant amounts of impurities, such as CO and CO2, requiring a costly and complex upfront reforming system that is unwieldy for a practical system. High temperature PEM fuel cells based on acid doped polybenzimidazole (PBI), are capable of operating on lower quality reformed hydrogen, allowing for a simplified on-board fuel reforming system design to be envisioned. Advances in high temperature PEM fuel cells have progressed to the point where they are now a commercially viable technology. However, there remains a lack of published literature on the performance of HT-PEMFCs operating on common reformate effluent compositions consisting primarily of H2, CO, CO2, and N2. In this work, the performance of PBI-based HT-PEMFCs are evaluated under simulated reformate compositions.

scholarly journals Recent Progress in the Development of Composite Membranes Based on Polybenzimidazole for High Temperature Proton Exchange Membrane (PEM) Fuel Cell Applications

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1861 ◽  
Author(s):  
Jorge Escorihuela ◽  
Jessica Olvera-Mancilla ◽  
Larissa Alexandrova ◽  
L. Felipe del Castillo ◽  
Vicente Compañ
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Alternative Energy ◽  
Proton Exchange Membrane ◽  
Composite Membranes ◽  
Pem Fuel Cell ◽  
Pem Fuel Cells ◽  
Proton Exchange ◽  
Exchange Membrane

The rapid increasing of the population in combination with the emergence of new energy-consuming technologies has risen worldwide total energy consumption towards unprecedent values. Furthermore, fossil fuel reserves are running out very quickly and the polluting greenhouse gases emitted during their utilization need to be reduced. In this scenario, a few alternative energy sources have been proposed and, among these, proton exchange membrane (PEM) fuel cells are promising. Recently, polybenzimidazole-based polymers, featuring high chemical and thermal stability, in combination with fillers that can regulate the proton mobility, have attracted tremendous attention for their roles as PEMs in fuel cells. Recent advances in composite membranes based on polybenzimidazole (PBI) for high temperature PEM fuel cell applications are summarized and highlighted in this review. In addition, the challenges, future trends, and prospects of composite membranes based on PBI for solid electrolytes are also discussed.

scholarly journals Spectrophotometric Analysis of Phosphoric Acid Leakage in High-Temperature Phosphoric Acid-Doped Polybenzimidazole Membrane Fuel Cell Application

2016 ◽  
Vol 2016 ◽  
pp. 1-8 ◽  
Author(s):  
Seungyoon Han ◽  
Yeon Hun Jeong ◽  
Ju Hae Jung ◽  
Alina Begley ◽  
Euiji Choi ◽  
...  
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Phosphoric Acid ◽  
Proton Exchange Membrane ◽  
Spectrophotometric Analysis ◽  
Proton Exchange ◽  
Detection Sensitivity ◽  
Membrane Electrode ◽  
Fuel Cell Performance

High-temperature proton exchange membrane fuel cells (HT-PEMFCs) utilize a phosphoric acid- (PA-) doped polybenzimidazole (PBI) membrane as a polymer electrolyte. The PA concentration in the membrane can affect fuel cell performance, as a significant amount of PA can leak from the membrane electrode assembly (MEA) by dissolution in discharged water, which is a byproduct of cell operation. Spectrophotometric analysis of PA leakage in PA-doped polybenzimidazole membrane fuel cells is described here. This spectrophotometric analysis is based on measurement of absorption of an ion pair formed by phosphomolybdic anions and the cationoid color reagent. Different color reagents were tested based on PA detection sensitivity, stability of the formed color, and accuracy with respect to the amount of PA measured. This method allows for nondestructive analysis and monitoring of PA leakage during HT-PEMFCs operation.

scholarly journals Review of Latest Developments in PEM Fuel Cell Research with Application to Hydrogen Powered Drones

2021 ◽  
Vol 19 ◽  
pp. 7-11
Author(s):  
B. Day ◽  
A. Pourmovahed ◽  
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Low Temperature ◽  
Energy Content ◽  
Pem Fuel Cell ◽  
Pem Fuel Cells ◽  
Cell Systems ◽  
Cell Technology ◽  
Current State

Fuel cells are becoming an increasingly more enticing option to power drones for extended use applications. This is because under certain conditions, fuel cell systems are able to more efficiently store fuel and, therefore, energy compared to standard battery options. This reality has been proven through multiple research efforts and is reviewed in this paper. It is necessary to review the current state of PEM fuel cell technology for drone applications to determine the extent of its limitations and feasibility. For this reason, the latest developments in low temperature and high temperature PEM fuel cells were studied including their limitations and sensitivity to contamination with a focus on drone applications. It has been reported that hydrogen powered fuel cell systems are more efficient than conventional battery applications when the energy content is higher than 4 MJ. A hybrid fuel cell and battery powertrain is preferred for the purpose of counterbalancing the deficiencies of both individual cases. Currently available products were explored, and it was found that there are fuel cell systems available that are capable of powering drones in excess of 23 kg (50 lb).

Thermal Sealing of Membrane Electrode Assemblies for High-Temperature PEM Fuel Cells

2010 ◽  
Author(s):  
Dylan Share ◽  
Lakshmi Krishnan ◽  
Dan Walczyk ◽  
David Lesperence ◽  
Raymond Puffer
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Process Parameters ◽  
Pem Fuel Cells ◽  
Membrane Electrode ◽  
Fuel Cell Performance ◽  
Membrane Electrode Assemblies ◽  
Slow Kinetics ◽  
Electrode Assemblies

The main challenges of low temperature (80–120°C) Nafion-based PEM technology are (1) low cathode performance due to slow kinetics of the oxygen reduction reaction (2) high material costs (3) considerable system design and operation for water management (4) low tolerance to impurities in fuel stream and (5) low quality heat resulting in low overall system efficiency. Furthermore, Nafion membranes achieve maximum conductivity only when hydrated, limiting their operation to <100 C. Operating the fuel cell >100 C is desirable to overcome the aforementioned limitations. Though several high temperature membranes for PEMFC have been developed, polybenzimidazole (PBI) membranes with high Phosphoric acid content (>90%) developed by BASF Fuel cell are currently seeing commercial interest. The most vital step in MEA manufacturing is the sealing of the membrane in between the electrode-substrate assembly to form a five-layer architecture. Currently, MEA sealing is done by a thermal seal process. This paper examines the effect of thermal sealing process parameters, namely (1) sealing temperature (2) percent compression (3) sealing time and (4) manufacturer-specified post-processing after sealing on the fuel cell performance. A design of experiments was developed with these input process parameters and the polarization behavior during single cell operation, as well as internal cell resistance, were analyzed as performance parameters. ANOVA analysis revealed the statistically significant input factors for the thermal sealing process, which are essential for the rapid and high-quality manufacturing of membrane electrode assemblies for high temperature fuel cells. Furthermore, a multiphysics model has been developed to allow for further refinement of the MEA sealing process.

Submicro-pore containing poly(ether sulfones)/polyvinylpyrrolidone membranes for high-temperature fuel cell applications

2015 ◽  
Vol 3 (16) ◽  
pp. 8847-8854 ◽  
Author(s):  
Zhibin Guo ◽  
Ruijie Xiu ◽  
Shanfu Lu ◽  
Xin Xu ◽  
Shichun Yang ◽  
...  
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Proton Exchange Membrane ◽  
Proton Exchange ◽  
Exchange Membrane

A novel submicro-pore containing proton exchange membrane is designed and fabricated for application in high-temperature fuel cells.

Assessment of the Potential of Combined Micro Gas Turbine and High Temperature Fuel Cell Systems

2002 ◽  
Author(s):  
Dieter Bohn ◽  
Nathalie Po¨ppe ◽  
Joachim Lepers
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
Advanced Materials ◽  
Cell Systems ◽  
Micro Gas Turbine ◽  
Technological Assessment

The present paper reports a detailed technological assessment of two concepts of integrated micro gas turbine and high temperature (SOFC) fuel cell systems. The first concept is the coupling of micro gas turbines and fuel cells with heat exchangers, maximising availability of each component by the option for easy stand-alone operation. The second concept considers a direct coupling of both components and a pressurised operation of the fuel cell, yielding additional efficiency augmentation. Based on state-of-the-art technology of micro gas turbines and solid oxide fuel cells, the paper analyses effects of advanced cycle parameters based on future material improvements on the performance of 300–400 kW combined micro gas turbine and fuel cell power plants. Results show a major potential for future increase of net efficiencies of such power plants utilising advanced materials yet to be developed. For small sized plants under consideration, potential net efficiencies around 70% were determined. This implies possible power-to-heat-ratios around 9.1 being a basis for efficient utilisation of this technology in decentralised CHP applications.

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