Assessment of the Potential of Combined Micro Gas Turbine and High Temperature Fuel Cell Systems

2002 ◽  
Author(s):  
Dieter Bohn ◽  
Nathalie Po¨ppe ◽  
Joachim Lepers
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
Advanced Materials ◽  
Cell Systems ◽  
Micro Gas Turbine ◽  
Technological Assessment

The present paper reports a detailed technological assessment of two concepts of integrated micro gas turbine and high temperature (SOFC) fuel cell systems. The first concept is the coupling of micro gas turbines and fuel cells with heat exchangers, maximising availability of each component by the option for easy stand-alone operation. The second concept considers a direct coupling of both components and a pressurised operation of the fuel cell, yielding additional efficiency augmentation. Based on state-of-the-art technology of micro gas turbines and solid oxide fuel cells, the paper analyses effects of advanced cycle parameters based on future material improvements on the performance of 300–400 kW combined micro gas turbine and fuel cell power plants. Results show a major potential for future increase of net efficiencies of such power plants utilising advanced materials yet to be developed. For small sized plants under consideration, potential net efficiencies around 70% were determined. This implies possible power-to-heat-ratios around 9.1 being a basis for efficient utilisation of this technology in decentralised CHP applications.

Hybrid Gas Turbine and Fuel Cell Systems in Perspective Review

1999 ◽  
Author(s):  
David J. White
Keyword(s):  
Carbon Dioxide ◽  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Gas Turbine ◽  
Hybrid Systems ◽  
Gas Turbines ◽  
Energy Output ◽  
Net Energy ◽  
Cell Systems

The concept of hybrids combining fuel cell and gas turbine systems is without question neoteric, and probably is less than eight years old. However, this concept is in a sense a logical development derived from the many early systems that embodied the key features of rotating machinery to compress air. It was the introduction of high temperature fuel cells such as the solid oxide fuel cell (SOFC) that allowed the concept of hybrid gas turbine fuel cell systems to take root. The SOFC with an operating temperature circa 1000° C matched well with small industrial gas turbines that had firing temperatures on the same order. The recognition that the SOFC could be substituted for the gas turbine combustor was the first step into the realm of fuel cell topping systems. Fuel cells in general were recognized as having higher efficiencies at elevated pressures. Thus the hybrid topping system where the gas turbine pressurized the fuel cell and the fuel cell supplied the hot gases for expansion over the turbine promised to provide a high level of synergy between the two systems. Bottoming systems using the exhaust of a gas turbine as the working fluid of a fuel cell such as the molten carbonate fuel cell (MCFC) have been identified and are potential future power generation hybrid systems. The MCFC is especially well suited to the bottoming role because of the need to have carbon dioxide present in the inlet air stream. The carbon dioxide in the gas turbine exhaust allows the high temperature blower, normally used to recirculate and inject exhaust products into the inlet air, to be eliminated. Hybrid systems have the potential of achieving fossil fuel to electricity conversion efficiencies on the order of 70% and higher. The costs of hybrid systems in dollars per kilowatt are generally higher than say an advanced gas turbine that is available today but not by much. The net energy output over the life of a hybrid topping system is similar to that of a recuperated gas turbine but possibly lower than a high-efficiency simple-cycle machine, depending on the efficiency of the hybrid. Methodologies to aid in the selection of the hybrid system for future development have to be developed and used consistently. Life cycle analyses (LFA) provide a framework for such selection processes. In particular the concept of net energy output provides a mechanism to assign relative worth to competing concepts.

Optimization of a MCFC/Turbine Hybrid System for Cogeneration

2003 ◽  
Author(s):  
Georgia C. Karvountzi ◽  
Clifford M. Price ◽  
Paul F. Duby
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Steam Turbine ◽  
Gas Turbine ◽  
Hybrid System ◽  
Heat Balance ◽  
Gas Turbines ◽  
Cogeneration Plant ◽  
Hybrid Cycle

High temperature fuel cells can be integrated in a hybrid cycle with a gas turbine and achieve lower heating value (LHV) efficiencies of about 70%. A hybrid cycle designed for cogeneration applications could lead to even higher LHV efficiencies such as 78% to 80% without post combustion and 85%–90% with post combustion. The purpose of the present paper is to optimize the integration of a high temperature fuel cell in a cogeneration cycle. We used Gatecycle™ heat balance software by GE Enter Software, LLC, to design a 20–80 MW high efficiency cogeneration plant. Since Gatecycle™ does not have an icon for the fuel cell, we calculated the heat balance for the fuel cell stack in Microsoft® Excel and we imported the results into Gatecycle™. We considered a 8.5 MW, a 17 MW and a 34 MW fuel cell by scaling up of the commercially available 3MW molten carbonate fuel cell (MCFC). Our goal was to evaluate the optimum ratio between the fuel cell size and gas turbine size using a family of curves we developed showing LHV “electric” efficiency versus power for different ratios of “fuel cell–to–gas turbines size”. Similar curves showing LHV “cogeneration” efficiency are also presented. In addition configurations with a back pressure steam turbine and with a condensing steam turbine are evaluated. The influence of steam generation pressure in the overall system efficiency is discussed, as well as the performance of the hybrid system for different temperatures (0°F–80°F) and elevations (0 ft–3000 ft). Our conclusion is that high temperature fuel cells in a hybrid configuration with gas turbines could be successfully integrated into a cogeneration plant to achieve very high efficiencies.

Comparison of a Multi-Megawatt High Temperature Fuel Cell System With Reciprocating Engines and Aero-Derivative Gas Turbines

2008 ◽  
Author(s):  
Georgia C. Karvountzi ◽  
Paul F. Duby
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Gas Turbine ◽  
Hybrid System ◽  
Gas Turbines ◽  
Cell System ◽  
Combined Cycle ◽  
Simple Cycle ◽  
Fuel Cell System

High temperature fuel cells can be successfully integrated in a simple cycle or in a combined cycle configuration and achieve lower heating value (LHV) efficiencies greater than gas turbines and reciprocating engines. A simple cycle fuel cell system reaches 50 to 51% LHV efficiencies. A fuel cell system integrated with gas and steam turbines in a hybrid system could lead to LHV efficiencies of 70% to 72%. An aero-derivative gas turbine that is the most efficient simple cycle gas turbine achieves 40% to 46% thermal efficiency and a new generation reciprocating engine 39% to 42%. Upon integration in a combined cycle configuration with steam injection, aero-derivative gas turbines potentially reach LHV efficiencies of 55% to 58%. The purpose of the present paper is to compare initially the performance of a stand alone fuel cell with a stand alone gas turbine and a stand alone reciprocating engine. Then the fuel cell is integrated in a hybrid system and it is compared with a gas turbine combined cycle plant. The system sizes explored are 5MW in the stand alone case, and 20MW, 30MW, 60MW, 100MW and 200MW in the hybrid / combined cycle case. The performance of the hybrid system was reviewed under different ambient temperatures (0° F–90° F) and site elevations (0 ft–3000 ft). High temperature fuel cells are more efficient and have lower emissions than gas turbines and reciprocating engines. However fuel cells cannot be used for peak power generation due to long start-up time or load following applications.

scholarly journals Thermodynamic modelling and efficiency analysis of a class of real indirectly fired gas turbine cycles

2009 ◽  
Vol 13 (4) ◽  
pp. 41-48
Author(s):  
Zheshu Ma ◽  
Zhenhuan Zhu
Keyword(s):  
High Temperature ◽  
Heat Exchanger ◽  
Gas Turbine ◽  
Power Output ◽  
Gas Turbines ◽  
Waste Heat ◽  
Operational Parameters ◽  
Forecast Performance ◽  
Micro Gas Turbine ◽  
Temperature Heat

Indirectly or externally-fired gas-turbines (IFGT or EFGT) are novel technology under development for small and medium scale combined power and heat supplies in combination with micro gas turbine technologies mainly for the utilization of the waste heat from the turbine in a recuperative process and the possibility of burning biomass or 'dirty' fuel by employing a high temperature heat exchanger to avoid the combustion gases passing through the turbine. In this paper, by assuming that all fluid friction losses in the compressor and turbine are quantified by a corresponding isentropic efficiency and all global irreversibilities in the high temperature heat exchanger are taken into account by an effective efficiency, a one dimensional model including power output and cycle efficiency formulation is derived for a class of real IFGT cycles. To illustrate and analyze the effect of operational parameters on IFGT efficiency, detailed numerical analysis and figures are produced. The results summarized by figures show that IFGT cycles are most efficient under low compression ratio ranges (3.0-6.0) and fit for low power output circumstances integrating with micro gas turbine technology. The model derived can be used to analyze and forecast performance of real IFGT configurations.

The Thermodynamic Evaluation and Optimization of Fuel Cell Systems

2006 ◽  
Vol 3 (2) ◽  
pp. 155-164 ◽  
Author(s):  
N. Woudstra ◽  
T. P. van der Stelt ◽  
K. Hemmes
Keyword(s):  
Heat Transfer ◽  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Energy Conversion ◽  
System Optimization ◽  
Fuel Conversion ◽  
Cell Systems ◽  
Electrochemical Conversion ◽  
Conversion Efficiencies

Energy conversion today is subject to high thermodynamic losses. About 50% to 90% of the exergy of primary fuels is lost during conversion into power or heat. The fast increasing world energy demand makes a further increase of conversion efficiencies inevitable. The substantial thermodynamic losses (exergy losses of 20% to 30%) of thermal fuel conversion will limit future improvements of power plant efficiencies. Electrochemical conversion of fuel enables fuel conversion with minimum losses. Various fuel cell systems have been investigated at the Delft University of Technology during the past 20 years. It appeared that exergy analyses can be very helpful in understanding the extent and causes of thermodynamic losses in fuel cell systems. More than 50% of the losses in high temperature fuel cell (molten carbonate fuel cell and solid oxide fuel cell) systems can be caused by heat transfer. Therefore system optimization must focus on reducing the need for heat transfer as well as improving the conditions for the unavoidable heat transfer. Various options for reducing the need for heat transfer are discussed in this paper. High temperature fuel cells, eventually integrated into gas turbine processes, can replace the combustion process in future power plants. High temperature fuel cells will be necessary to obtain conversion efficiencies up to 80% in the case of large scale electricity production in the future. The introduction of fuel cells is considered to be a first step in the integration of electrochemical conversion in future energy conversion systems.

scholarly journals Parametric Study of Fuel Cell and Gas Turbine Combined Cycle Performance

1997 ◽  
Author(s):  
Dawn Stephenson ◽  
Ian Ritchey
Keyword(s):  
Fuel Cells ◽  
Fuel Cell ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Combined Cycle ◽  
Solid Oxide ◽  
Simple Cycle ◽  
Cycle Performance ◽  
Oxide Fuel ◽  
Combined Cycles

A number of cycles have been proposed in which a solid oxide fuel cell is used as the topping cycle to a gas turbine, including those recently described by Beve et al. (1996). Such proposals frequently focus on the combination of particular gas turbines with particular fuel cells. In this paper, the development of more general models for a number of alternative cycles is described. These models incorporate variations of component performance with key cycle parameters such as gas turbine pressure ratio, fuel cell operating temperature and air flow. Parametric studies are conducted using these models to produce performance maps, giving overall cycle performance in terms of both gas turbine and fuel cell design point operating conditions. The location of potential gas turbine and fuel cell combinations on these maps is then used to identify which of these combinations are most likely to be appropriate for optimum efficiency and power output. It is well known, for example, that the design point of a gas turbine optimised for simple cycle performance is not generally optimal for combined cycle gas turbine performance. The same phenomenon may be observed in combined fuel cell and gas turbine cycles, where both the fuel cell and the gas turbine are likely to differ from those which would be selected for peak simple cycle efficiency. The implications of this for practical fuel cell and gas turbine combined cycles and for development targets for solid oxide fuel cells are discussed. Finally, a brief comparison of the economics of simple cycle fuel cells, simple cycle gas turbines and fuel cell and gas turbine combined cycles is presented, illustrating the benefits which could result.

Prediction and Mitigation Strategies for Compressor Instabilities due to Large Pressurized Volumes in Micro Gas Turbine Systems

2021 ◽  
Author(s):  
Thomas Krummrein ◽  
Martin Henke ◽  
Timo Lingstädt ◽  
Martina Hohloch ◽  
Peter Kutne
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
Flow Instability ◽  
Measurement Data ◽  
Mitigation Strategies ◽  
Mathematical Explanation ◽  
Shaft Speed ◽  
Micro Gas Turbine ◽  
The Impact

Abstract Micro gas turbines are a versatile platform for advanced cycle concepts. In these novel cycles, basic micro gas turbine components — compressor, turbine, combustor and recuperator — are coupled with various other technologies to achieve higher efficiency and flexibility. Examples are hybrid power plants integrating pressurized fuel cells, solar receivers or thermal storages. Characteristically, such complex cycles contain vast pressurized gas volumes between compressor and turbine, many times larger than those contained in conventional micro gas turbines. In fast deceleration maneuvers the rotational speed of the compressor drops rapidly. However, the pressure decrease is delayed due to the large amount of gas contained in the volumes. Ultimately, this can lead to compressor flow instability or surge. To predict and mitigate such instabilities, not only the compressor surge limit must be known, but also the dynamic dependencies between shaft speed deceleration, pressure and flow changes within the system. Since appropriate experiments may damage the system, investigations with numerical simulations are crucial. The investigation begins with a mathematical explanation of the relevant mechanisms, based on a simplified analytical model. Subsequently, the DLR in-house simulation program TMTSyS (Transient Modular Turbo-System Simulator) is used to investigate the impact of transient maneuvers on a micro gas turbine test rig containing a large pressurized gas volume in detail. After the relevant aspects of the simulation model are validated against measurement data, it is shown that the occurrence of compressor instabilities induced by fast deceleration can be predicted with the simulator. It is also shown that the simulation tool enables these predictions using only measurement data of non-critical maneuvers. Hence, mitigation strategies are derived that allow to estimate save shaft speed deceleration rate limits based on non-critical performance measurements.

Micro Gas-Turbine Design for Small-Scale Hybrid Solar Power Plants

2013 ◽  
Vol 135 (11) ◽  
Author(s):  
Lukas Aichmayer ◽  
James Spelling ◽  
Björn Laumert ◽  
Torsten Fransson
Keyword(s):  
Pressure Drop ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
Small Scale ◽  
Receiver Design ◽  
Low Carbon ◽  
Micro Gas Turbine ◽  
Solar Power Plants ◽  
Electricity Costs

Hybrid solar micro gas-turbines are a promising technology for supplying controllable low-carbon electricity in off-grid regions. A thermoeconomic model of three different hybrid micro gas-turbine power plant layouts has been developed, allowing their environmental and economic performance to be analyzed. In terms of receiver design, it was shown that the pressure drop is a key criterion. However, for recuperated layouts, the combined pressure drop of the recuperator and receiver is more important. In terms of both electricity costs and carbon emissions, the internally-fired recuperated micro gas-turbine was shown to be the most promising solution of the three configurations evaluated. Compared to competing diesel generators, the electricity costs from hybrid solar units are between 10% and 43% lower, while specific CO2 emissions are reduced by 20–35%.

Power Cycle Integration and Efficiency Increase of Molten Carbonate Fuel Cell Systems

2005 ◽  
Vol 3 (4) ◽  
pp. 375-383 ◽  
Author(s):  
Petar Varbanov ◽  
Jiří Klemeš ◽  
Ramesh K. Shah ◽  
Harmanjeet Shihn
Keyword(s):  
Fuel Cells ◽  
High Temperature ◽  
Fuel Cell ◽  
Gas Turbines ◽  
Waste Heat ◽  
Combined Cycle ◽  
Molten Carbonate Fuel Cell ◽  
Steam Turbines ◽  
Molten Carbonate ◽  
Carbonate Fuel Cell

A new view is presented on the concept of the combined cycle for power generation. Traditionally, the term “combined cycle” is associated with using a gas turbine in combination with steam turbines to better utilize the exergy potential of the burnt fuel. This concept can be broadened, however, to the utilization of any power-generating facility in combination with steam turbines, as long as this facility also provides a high-temperature waste heat. Such facilities are high temperature fuel cells. Fuel cells are especially advantageous for combined cycle applications since they feature a remarkably high efficiency—reaching an order of 45–50% and even close to 60%, compared to 30–35% for most gas turbines. The literature sources on combining fuel cells with gas and steam turbines clearly illustrate the potential to achieve high power and co-generation efficiencies. In the presented work, the extension to the concept of combined cycle is considered on the example of a molten carbonate fuel cell (MCFC) working under stationary conditions. An overview of the process for the MCFC is given, followed by the options for heat integration utilizing the waste heat for steam generation. The complete fuel cell combined cycle (FCCC) system is then analyzed to estimate the potential power cost levels that could be achieved. The results demonstrate that a properly designed FCCC system is capable of reaching significantly higher efficiency compared to the standalone fuel cell system. An important observation is that FCCC systems may result in economically competitive power production units, comparable with contemporary fossil power stations.

Micro Gas-Turbine Design for Small-Scale Hybrid Solar Power Plants

2013 ◽  
Author(s):  
Lukas Aichmayer ◽  
James Spelling ◽  
Björn Laumert ◽  
Torsten Fransson
Keyword(s):  
Pressure Drop ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
Small Scale ◽  
Receiver Design ◽  
Low Carbon ◽  
Micro Gas Turbine ◽  
Solar Power Plants ◽  
Electricity Costs

Hybrid solar micro gas-turbines are a promising technology for supplying controllable low-carbon electricity in off-grid regions. A thermoeconomic model of three different hybrid micro gas-turbine power plant layouts has been developed, allowing their environmental and economic performance to be analyzed. In terms of receiver design, it was shown that the pressure drop is a key criterion. However, for recuperated layouts the combined pressure drop of the recuperator and receiver is more important. The internally-fired recuperated micro gas-turbine was shown to be the most promising solution of the three configurations evaluated, in terms of both electricity costs and carbon emissions. Compared to competing diesel generators, the electricity costs from hybrid solar units are between 10% and 43% lower, while specific CO2 emissions are reduced by 20–35%.

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