Optimization of PEM Fuel Cell Flow Channels: Modeling Analysis and Experimental Tests

Author(s):  
Hong Liu ◽  
Peiwen Li

The dimensions of gas flow channels and walls/ribs of PEM fuel cells are optimized using a convenient mathematical model. Experimental work for several PEM fuel cells with modeling-optimized gas flow channels was conducted, and the tested results validate the modeling work and the optimization. The model considered average mass transfer and species’ concentrations in flow channels, which allows the determination of an average concentration polarization, the humidity in anode and cathode gas channels, and thus the proton conductivity of membranes, as well as the activation polarization. An electrical circuit for the current and ion conduction is applied to analyze the ohmic losses from anode current collector to cathode current collector. The modeling computation required relatively less computational time and thus can be applied to compute a large number of cases with various flow channel designs and operating parameters for optimization analysis. Optimum ratio of the width of flow channels against the walls/ribs was found from the modeling analysis. In the experimental work, PEM fuel cells were fabricated based on the flow channel dimensions optimized from the modeling analysis. Experimental results agreed with the modeling analysis satisfactorily in respect to the comparison of V-I performance between fuel cells with several optimized designs. The model is recommended as a tool for optimization design of gas flow channels for PEM fuel cells. The optimization results are of significance to the improvement of PEM fuel cell designs and performance.

Author(s):  
Sahuar Sahu

Interest in PEM fuel cells has grown rapidly in recent years because of its possible applications. The performance of PEM fuel cells is strongly affected by various physical factors, such as the flow of reactant gas, thermal management and water management. The performance and characteristics of a PEM fuel cell have been analysed through the development of a 3D model and numerical simulation. The result obtained from the computational model shows details of species movement, charge Transport and mass transfer phenomena. This paper also investigates the influence of input parameters on the output of the PEM fuel cell model. The result from the analytical study is compared with experimental results to check the accuracy of the model.


Author(s):  
Hannah Stuart ◽  
Kristopher Inman ◽  
Xia Wang

Cathode flooding in Proton Exchange Membrane (PEM) fuel cells, or the displacement of reactant gases from the catalyst layer by water formation, limits performance and durability. Water transport is not yet well understood and can vary under different operating conditions, such as temperature. Previous work performed to characterize water formation has mostly involved water visualization, using materials/construction which could alter water condensation characteristics. The objective of this work is to investigate a method to optically measure the relative size of water droplet formation in PEM fuel cell cathode gas flow channels using an unobtrusive and previously developed temperature sensor. A single-sensor mathematical model was developed which considers channel geometry, fiber diameter, and water droplet shape and size. Droplet formation involved three different possible shapes, resulting from different hydrophobic properties of channel material. Ex situ testing utilized chromium doped yttrium aluminum garnet as the chosen phosphor, applied to a carbon paper GDL. No correlation was found between the theoretical model and the experimental findings. Although signal attenuation cannot accurately predict droplet size, it is still possible to characterize water droplet formation using statistical analysis. Since a water droplet consistently produces measurable attenuation, the frequency of water droplet detection in the flow channel can be used to characterize the amount of water formation or flooding in the cathode flow channels. The work is ongoing and new methods of water droplet characterization are still being investigated.


2015 ◽  
Vol 12 (1) ◽  
Author(s):  
A. Verma ◽  
R. Pitchumani

Polymer electrolyte membrane (PEM) fuel cells are well suited for automotive applications compared to other types of fuel cells owing to their faster transient response and low-temperature operation. Due to rapid change in loads during automotive applications, study of dynamic behavior is of paramount importance. This study focuses on elucidating the transient response of a PEM fuel cell for specified changes in operating parameters, namely, voltage, pressure, and stoichiometry at the cathode and the anode. Transient numerical simulations are carried out for a single-channel PEM fuel cell to illustrate the response of power as the operating parameters are subjected to specified changes. These parameters are also optimized with an objective to match the power requirements of an automotive drive cycle over a certain period of time.


2005 ◽  
Vol 2 (4) ◽  
pp. 226-233 ◽  
Author(s):  
Shaoduan Ou ◽  
Luke E. K. Achenie

Artificial neural network (ANN) approaches for modeling of proton exchange membrane (PEM) fuel cells have been investigated in this study. This type of data-driven approach is capable of inferring functional relationships among process variables (i.e., cell voltage, current density, feed concentration, airflow rate, etc.) in fuel cell systems. In our simulations, ANN models have shown to be accurate for modeling of fuel cell systems. Specifically, different approaches for ANN, including back-propagation feed-forward networks, and radial basis function networks, were considered. The back-propagation approach with the momentum term gave the best results. A study on the effect of Pt loading on the performance of a PEM fuel cell was conducted, and the simulated results show good agreement with the experimental data. Using the ANN model, an optimization model for determining optimal operating points of a PEM fuel cell has been developed. Results show the ability of the optimizer to capture the optimal operating point. The overall goal is to improve fuel cell system performance through numerical simulations and minimize the trial and error associated with laboratory experiments.


2019 ◽  
Vol 30 (4) ◽  
pp. 2077-2097 ◽  
Author(s):  
Zhenxiao Chen ◽  
Derek Ingham ◽  
Mohammed Ismail ◽  
Lin Ma ◽  
Kevin J. Hughes ◽  
...  

Purpose The purpose of this paper is to investigate the effects of hydrogen humidity on the performance of air-breathing proton exchange membrane (PEM) fuel cells. Design/methodology/approach An efficient mathematical model for air-breathing PEM fuel cells has been built in MATLAB. The sensitivity of the fuel cell performance to the heat transfer coefficient is investigated first. The effect of hydrogen humidity is also studied. In addition, under different hydrogen humidities, the most appropriate thickness of the gas diffusion layer (GDL) is investigated. Findings The heat transfer coefficient dictates the performance limiting mode of the air-breathing PEM fuel cell, the modelled air-breathing fuel cell is limited by the dry-out of the membrane at high current densities. The performance of the fuel cell is mainly influenced by the hydrogen humidity. Besides, an optimal cathode GDL and relatively thinner anode GDL are favoured to achieve a good performance of the fuel cell. Practical implications The current study improves the understanding of the effect of the hydrogen humidity in air-breathing fuel cells and this new model can be used to investigate different component properties in real designs. Originality/value The hydrogen relative humidity and the GDL thickness can be controlled to improve the performance of air-breathing fuel cells.


Author(s):  
Michael Pien ◽  
Steven Lis ◽  
Radha Jalan ◽  
Marvin Warshay ◽  
Suresh Pahwa

Higher efficiency operation of PEM fuel cells needs an advanced passive way to remove product water. Water flooding in gas flow channels reduces efficiency and needs to be mitigated by a support of balance of plant design and components which results in parasitic power losses. ElectroChem’s Integrated Flow Field (IFF) design with the integration of hydrophobic and hydrophilic matrix has been proven to solve these challenges with no impact on the performance. The hydrophobic and hydrophilic matrix facilitates two phase (gas and liquid) flow to and away from the interface between the electrode membrane assembly and the flow field. A phase-separation feature of the IFF allowed the fuel cells to operate on a flow rate at its consumption rate. The IFF fuel cell has demonstrated operation at the ideal one stoichiometric ratio with 100% gas utilization and orientation independent. The IFF also served as gas humidifier through the creation of simultaneous distribution of gas and water within the cell. The self-humidification capability keeps the cell operating without the humidity of the input gas. The IFF design also enhanced the performance of water electrolysis which is a reverse process of fuel cell. The IFF supported the passive water feed to the cell and gas separation from the cell.


2011 ◽  
Vol 110-116 ◽  
pp. 2301-2307
Author(s):  
P. Buaphad ◽  
P. Thamboon ◽  
C. Tengsirivattana ◽  
J. Saisut ◽  
K. Kusoljariyakul ◽  
...  

This work reports an application of reflective terahertz (THz) imaging for identification of water distribution in the proton exchange membrane (PEM) fuel cell. The THz radiation generated from relativistic femtosecond electron bunches is employed as a high intensity source. The PEM fuel cell is designed specifically for the measurement allowing THz radiation to access the flow field region. The THz image is constructed from reflected radiation revealing absorptive area of water presence. The technique is proved to be a promising tool for studying water management in the PEM fuel cell. Detailed experimental setup and results will be described.


2008 ◽  
Vol 49 (10) ◽  
pp. 2776-2787 ◽  
Author(s):  
Jenn-Kun Kuo ◽  
Tzu-Shuang Yen ◽  
Cha’o-Kuang Chen

2004 ◽  
Vol 19 (6) ◽  
pp. 1723-1729 ◽  
Author(s):  
Neil Aukland ◽  
Abdellah Boudina ◽  
David S. Eddy ◽  
Joseph V. Mantese ◽  
Margarita P. Thompson ◽  
...  

During the operation of proton exchange membrane (PEM) fuel cells, a high-resistance oxide is often formed on the cathode surface of base metal bipolar plates. Over time, this corrosion mechanism leads to a drop in fuel cell efficiency and potentially to complete failure. To address this problem, we have developed alloys capable of forming oxides that are both conductive and chemically stable under PEM fuel cell operating conditions. Five alloys of titanium with tantalum or niobium were investigated. The oxides were formed on the alloys by cyclic voltammetry in solutions mimicking the cathode- and anode-side environment of a PEM fuel cell. The oxides of all tested alloys had lower surface resistance than the oxide of pure titanium. We also investigated the chemical durability of Ti–Nb and Ti–Ta alloys in more concentrated solutions beyond those typically found in PEM fuel cells. The oxide films formed on Ti–Nb and Ti–Ta alloys remained conductive and chemically stable in these concentrated solutions. The stability of the oxide films was evaluated; Ti alloys having 3% Ta and Nb were identified as potential candidates for bipolar plate materials.


Author(s):  
M. I. Rosli ◽  
M. Pourkashanian ◽  
D. B. Ingham ◽  
L. Ma ◽  
D. Borman ◽  
...  

This paper reviews some of the previous research works on direct visualisation inside PEM fuel cells via a transparent single cell for the water behaviour investigation. Several papers which have employed the method have been selected and summarised and a comparison between the design of the cell, materials, methods and visual results are presented. The important aspects, advantages of the method and a summary on the previous work are discussed. Some initial work on transparent PEM fuel cell design using a single serpentine flow-field pattern is described. The results show that the direct visualisation via transparent PEM fuel cells could be one potential technique for investigating the water behavior inside the channels and a very promising way forward to provide useful data for validation in PEM fuel cell modelling and simulation.


Sign in / Sign up

Export Citation Format

Share Document