High Resolution Film Cooling Effectiveness Measurements of Axial Holes Embedded in a Transverse Trench With Various Trench Configurations

2006 ◽  
Author(s):  
Scot K. Waye ◽  
David G. Bogard
Keyword(s):  
High Resolution ◽  
Film Cooling ◽  
Density Ratio ◽  
Field Measurements ◽  
Suction Side ◽  
Lateral Spreading ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Parameters ◽  
Adiabatic Effectiveness

Adiabatic film cooling effectiveness of axial holes embedded within a transverse trench on the suction side of a turbine vane was investigated. High resolution two dimensional data obtained from IR thermography and corrected for local conduction provided spatial adiabatic effectiveness data. Flow parameters of blowing ratio, density ratio, and turbulence intensity were independently varied. In addition to a baseline geometry, nine trench configurations were tested, all with a depth of 1/2 hole diameter, with varying widths, and with perpendicular and inclined trench walls. A perpendicular trench wall at the very downstream edge of the coolant hole was found to be the key trench characteristic that yielded much improved adiabatic effectiveness performance. This configuration increased adiabatic effectiveness up to 100% near the hole and 40% downstream. All other trench configurations had little effect on the adiabatic effectiveness. Thermal field measurements confirmed that the improved adiabatic effectiveness that occurred for a narrow trench with perpendicular walls was due a lateral spreading of the coolant and reduced coolant jet separation. The cooling levels exhibited by these particular geometries are comparable to shaped holes, but much easier and cheaper to manufacture.

High-Resolution Film Cooling Effectiveness Measurements of Axial Holes Embedded in a Transverse Trench With Various Trench Configurations

2006 ◽  
Vol 129 (2) ◽  
pp. 294-302 ◽  
Author(s):  
Scot K. Waye ◽  
David G. Bogard
Keyword(s):  
High Resolution ◽  
Film Cooling ◽  
Density Ratio ◽  
Field Measurements ◽  
Suction Side ◽  
Lateral Spreading ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Parameters ◽  
Adiabatic Effectiveness

Adiabatic film cooling effectiveness of axial holes embedded within a transverse trench on the suction side of a turbine vane was investigated. High-resolution two-dimensional data obtained from infrared thermography and corrected for local conduction provided spatial adiabatic effectiveness data. Flow parameters of blowing ratio, density ratio, and turbulence intensity were independently varied. In addition to a baseline geometry, nine trench configurations were tested, all with a depth of 1∕2 hole diameter, with varying widths, and with perpendicular and inclined trench walls. A perpendicular trench wall at the very downstream edge of the coolant hole was found to be the key trench characteristic that yielded much improved adiabatic effectiveness performance. This configuration increased adiabatic effectiveness up to 100% near the hole and 40% downstream. All other trench configurations had little effect on the adiabatic effectiveness. Thermal field measurements confirmed that the improved adiabatic effectiveness that occurred for a narrow trench with perpendicular walls was due to a lateral spreading of the coolant and reduced coolant jet separation. The cooling levels exhibited by these particular geometries are comparable to shaped holes, but much easier and cheaper to manufacture.

High Resolution Film Cooling Effectiveness Comparison of Axial and Compound Angle Holes on the Suction Side of a Turbine Vane

2006 ◽  
Author(s):  
Scot K. Waye ◽  
David G. Bogard
Keyword(s):  
High Resolution ◽  
Flat Plate ◽  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Adiabatic Effectiveness ◽  
Compound Angle

Film cooling adiabatic effectiveness for axial and compound angle holes on the suction side of a simulated turbine vane was investigated to determine the relative performance of these configurations. The effect of the surface curvature was also evaluated by comparing to previous curvature studies and flat plate film cooling results. Experiments were conducted for varying coolant density ratio, mainstream turbulence levels, and hole spacing. Results from these measurements showed that for mild curvature, 2r/d ≈ 160, flat plate results are sufficient to predict the cooling effectiveness. Furthermore, the compound angle injection improves adiabatic effectiveness for higher blowing ratios, similar to previous studies using flat plate facilities.

High-Resolution Film Cooling Effectiveness Comparison of Axial and Compound Angle Holes on the Suction Side of a Turbine Vane

2006 ◽  
Vol 129 (2) ◽  
pp. 202-211 ◽  
Author(s):  
Scot K. Waye ◽  
David G. Bogard
Keyword(s):  
High Resolution ◽  
Flat Plate ◽  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Adiabatic Effectiveness ◽  
Compound Angle

Film cooling adiabatic effectiveness for axial and compound angle holes on the suction side of a simulated turbine vane was investigated to determine the relative performance of these configurations. The effect of the surface curvature was also evaluated by comparing to previous curvature studies and flat plate film cooling results. Experiments were conducted for varying coolant density ratio, mainstream turbulence levels, and hole spacing. Results from these measurements showed that for mild curvature, 2r∕d≈160, flat plate results are sufficient to predict the cooling effectiveness. Furthermore, the compound angle injection improves adiabatic effectiveness for higher blowing ratios, similar to previous studies using flat plate facilities.

Investigation of Detailed Film Cooling Effectiveness and Heat Transfer Distributions on a Gas Turbine Airfoil

1998 ◽  
Author(s):  
U. Drost ◽  
A. Bölcs
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Lateral Spreading ◽  
Double Row ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Acceleration ◽  
Single Compound

In the present study film cooling effectiveness and heat transfer were systematically investigated on a turbine NGV airfoil employing the transient liquid crystal technique and a multiple regression procedure. Tests were conducted in a linear cascade at exit Reynolds numbers of 0.52e6, 1.02e6 and 1.45e6 and exit Mach numbers of 0.33, 0.62 and 0.8, at two mainstream turbulence intensities of 5.5% and 10%. The film cooling geometry consisted of a single compound angle row on the pressure side (PS), and a single or a double row on the suction side (SS). Foreign gas injection was used to obtain a density ratio of approximately 1.65, while air injection yielded a density ratio of unity. Tests were conducted for blowing ratios of 0.25 to 2.3 on the SS, and 0.55 to 7.3 on the PS. In general film cooling injection into a laminar BL showed considerably higher effectiveness in the near hole region, as compared to a turbulent BL. While mainstream turbulence had only a weak influence on SS cooling, higher effectiveness was noted on the PS at high turbulence due to increased lateral spreading of the coolant. Effects of mainstream Mach and Reynolds number were attributed to changes of the BL thickness and flow acceleration. Higher density coolant yielded higher effectiveness on both SS and PS, whereas heat transfer ratios were increased on the SS and decreased on the PS. Comparison of the single and double row cooling configurations on the SS revealed a better film cooling performance of the double row due to an improved film coverage and delayed jet separation.

Investigation of Detailed Film Cooling Effectiveness and Heat Transfer Distributions on a Gas Turbine Airfoil

1999 ◽  
Vol 121 (2) ◽  
pp. 233-242 ◽  
Author(s):  
U. Drost ◽  
A. Bo¨lcs
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Lateral Spreading ◽  
Double Row ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Acceleration ◽  
Single Compound

In the present study film cooling effectiveness and heat transfer were systematically investigated on a turbine NGV airfoil employing the transient liquid crystal technique and a multiple regression procedure. Tests were conducted in a linear cascade at exit Reynolds numbers of 0.52e6, 1.02e6 and 1.45e6 and exit Mach numbers of 0.33, 0.62 and 0.8, at two mainstream turbulence intensities of 5.5 and 10 percent. The film cooling geometry consisted of a single compound angle row on the pressure side (PS), and a single or a double row on the suction side (SS). Foreign gas injection was used to obtain a density ratio of approximately 1.65, while air injection yielded a density ratio of unity. Tests were conducted for blowing ratios of 0.25 to 2.3 on the SS, and 0.55 to 7.3 on the PS. In general film cooling injection into a laminar BL showed considerably higher effectiveness in the near-hole region, as compared to a turbulent BL. While mainstream turbulence had only a weak influence on SS cooling, higher effectiveness was noted on the PS at high turbulence due to increased lateral spreading of the coolant. Effects of mainstream Mach and Reynolds number were attributed to changes of the BL thickness and flow acceleration. Higher density coolant yielded higher effectiveness on both SS and PS, whereas heat transfer ratios were increased on the SS and decreased on the PS. Comparison of the single and double row cooling configurations on the SS revealed a better film cooling performance of the double row due to an improved film coverage and delayed jet separation.

Assessment of a Double Hole Film Cooling Geometry Using S-PIV and PSP

2013 ◽  
Author(s):  
Lesley M. Wright ◽  
Stephen T. McClain ◽  
Charles P. Brown ◽  
Weston V. Harmon
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Three Dimensional ◽  
Field Measurements ◽  
Secondary Flows ◽  
Cylindrical Hole ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Hole Geometry ◽  
Compound Angle

A novel, double hole film cooling configuration is investigated as an alternative to traditional cylindrical and fanshaped, laidback holes. This experimental investigation utilizes a Stereo-Particle Image Velocimetry (S-PIV) to quantitatively assess the ability of the proposed, double hole geometry to weaken or mitigate the counter-rotating vortices formed within the jet structure. The three-dimensional flow field measurements are combined with surface film cooling effectiveness measurements obtained using Pressure Sensitive Paint (PSP). The double hole geometry consists of two compound angle holes. The inclination of each hole is θ = 35°, and the compound angle of the holes is β = ± 45° (with the holes angled toward one another). The simple angle cylindrical and shaped holes both have an inclination angle of θ = 35°. The blowing ratio is varied from M = 0.5 to 1.5 for all three film cooling geometries while the density ratio is maintained at DR = 1.0. Time averaged velocity distributions are obtained for both the mainstream and coolant flows at five streamwise planes across the fluid domain (x/d = −4, 0, 1, 5, and 10). These transverse velocity distributions are combined with the detailed film cooling effectiveness distributions on the surface to evaluate the proposed double hole configuration (compared to the traditional hole designs). The fanshaped, laidback geometry effectively reduces the strength of the kidney-shaped vortices within the structure of the jet (over the entire range of blowing ratios considered). The three-dimensional velocity field measurements indicate the secondary flows formed from the double hole geometry strengthen in the plane perpendicular to the mainstream flow. At the exit of the double hole geometry, the streamwise momentum of the jets is reduced (compared to the single, cylindrical hole), and the geometry offers improved film cooling coverage. However, moving downstream in the steamwise direction, the two jets form a single jet, and the counter-rotating vortices are comparable to those formed within the jet from a single, cylindrical hole. These strong secondary flows lift the coolant off the surface, and the film cooling coverage offered by the double hole geometry is reduced.

High Resolution Measurements of Local Effectiveness by Discrete Hole Film Cooling

1999 ◽  
Author(s):  
S. Baldauf ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Surface Temperature ◽  
Film Cooling ◽  
Density Ratio ◽  
Geometrical Parameters ◽  
Element Analysis ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Parameters ◽  
Wide Range ◽  
Local Measurements

Local adiabatic film cooling effectiveness on a flat plate surface downstream a row of cylindrical holes was investigated. Geometrical parameters like blowing angle and hole pitch as well as the flow parameters blowing rate and density ratio were varied in a wide range emphasizing on engine relevant conditions. An IR-thermography technique was used to perform local measurements of the surface temperature field. A spatial resolution of up to 7 data points per hole diameter extending up to 80 hole diameters downstream of the ejection location was achieved. Since all technical surface materials have a finite thermoconductivity, no ideal adiabatic conditions could be established. Therefore, a procedure for correcting the measured surface temperature data based on a Finite Element analysis was developed. Heat loss over the backside of the testplate and remnant heat flux within the testplate in lateral and streamwise direction were taken into account. The local effectiveness patterns obtained are systematically analyzed to quantify the influence of the various parameters. As a result, a detailed description of the characteristics of local adiabatic film cooling effectiveness is given. Furthermore, the locally resolved experimental results can serve as a data base for the validation of CFD-codes predicting discrete hole film cooling.

Film Cooling Effectiveness of Transonic Turbine Vane Suction Side With Compound-Angle Shaped Hole Configuration

2015 ◽  
Author(s):  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Alexander MirzaMoghadam ◽  
Ardeshir Riahi
Keyword(s):  
Transonic Flow ◽  
Film Cooling ◽  
Surface Film ◽  
Density Ratio ◽  
Suction Side ◽  
Flow Loop ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Compound Angle

This paper studies the effect of transonic flow velocity on local film cooling effectiveness distribution of turbine vane suction side, experimentally. A conduction-free Pressure Sensitive Paint (PSP) method is used to determine the local film cooling effectiveness. Tests were performed in a five-vane annular cascade at Texas A&M Turbomachinery laboratory blow-down flow loop facility. The exit Mach numbers are controlled to be 0.7, 0.9, and 1.1, from subsonic to transonic flow conditions. Three foreign gases N2, CO2 and Argon/SF6 mixture are selected to study the effects of three coolant-to-mainstream density ratios, 1.0, 1.5, and 2.0 on film cooling. Four averaged coolant blowing ratios in the range, 0.7, 1.0, 1.3 and 1.6 are investigated. The test vane features 3 rows of radial-angle cylindrical holes around the leading edge, and 2 rows of compound-angle shaped holes on the suction side. Results suggest that the PSP technique is capable of producing clear and detailed film cooling effectiveness contours at transonic condition. The effects of coolant to mainstream blowing ratio, density ratio, and exit Mach number on the vane suction-surface film cooling distribution are obtained, and the consequence results are presented and explained in this investigation.

Effects of Inlet Swirl on Pressure Side Film Cooling of Neighboring Vane Surface

2019 ◽  
Vol 11 (6) ◽  
Author(s):  
Yang Zhang ◽  
Yifei Li ◽  
Xiutao Bian ◽  
Xin Yuan
Keyword(s):  
Film Cooling ◽  
Swirling Flow ◽  
Density Ratio ◽  
Suction Side ◽  
Scale Model ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Lean Combustion ◽  
Inlet Swirl ◽  
Nozzle Guide

The lean combustion chamber of low NOx emission engines has a short distance between combustion outlet and nozzle guide vanes (NGVs), with strong swirlers located upstream of the turbine inlet to from steady circulation in the combustion region. Although the lean combustion design benefits emission control, it complicates the turbine’s aerodynamics and heat transfer. The strong swirling flow will influence the near-wall flow field where film cooling acts. This research investigates the influence of inlet swirl on the film cooling of cascades. The test cascades are a 1.95 scale model based on the GE-E3 profile, with an inlet Mach number of 0.1 and Reynolds number of 1.48 × 105. Film cooling effectiveness is measured with pressure-sensitive paint (PSP) technology, with nitrogen simulating coolant at a density ratio of near to 1.0. Two neighboring passages are investigated simultaneously, so that pressure and suction side the film cooling effectiveness can be compared. The inlet swirl is produced by a swirler placed upstream, near the inlet, with five positions along the pitchwise direction. These are as follows: blade 1 aligned, passage 1–2 aligned, blade 2 aligned, passage 2–3 aligned and blade 3 aligned. According to the experimental results, the near-hub region is strongly influenced by inlet swirl, where the averaged film cooling effectiveness can differ by up to 12% between the neighboring blades. At the spanwise location Z/Span = 0.7, when the inlet swirl is moved from blade 1 aligned (position 5) to blade 2 aligned (position 3), the film cooling effectiveness in a small area near the endwall can change by up to 100%.

Unsteady Wake and Coolant Density Effects on Turbine Blade Film Cooling Using PSP Technique

2010 ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Shiou-Jiuan Li ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Suction Side ◽  
Suction Surface ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Unsteady Wake ◽  
Lift Off ◽  
Film Cooling Holes

The effect of an unsteady stator wake (simulated by wake rods mounted on a spoke wheel wake generator) on the modeled rotor blade is studied using the Pressure Sensitive Paint (PSP) mass transfer analogy method. Emphasis of the current study is on the mid-span region of the blade. The flow is in the low Mach number (incompressible) regime. The suction (convex) side has simple angled cylindrical film-cooling holes; the pressure (concave) side has compound angled cylindrical film cooling holes. The blade also has radial shower-head leading edge film cooling holes. Strouhal numbers studied range from 0 to 0.36; the exit Reynolds Number based on the axial chord is 530,000. Blowing ratios range from 0.5 to 2.0 on the suction side; 0.5 to 4.0 on the pressure side. Density ratios studied range from 1.0 to 2.5, to simulate actual engine conditions. The convex suction surface experiences film-cooling jet lift-off at higher blowing ratios, resulting in low effectiveness values. The film coolant is found to reattach downstream on the concave pressure surface, increasing effectiveness at higher blowing ratios. Results show deterioration in film cooling effectiveness due to increased local turbulence caused by the unsteady wake, especially on the suction side. Results also show a monotonic increase in film-cooling effectiveness on increasing the coolant to mainstream density ratio.

Sign in / Sign up

Export Citation Format

Share Document