Performance Evaluation of Gas Turbine Labyrinth Seals Using Computational Fluid Dynamics

2007 ◽  
Author(s):  
Bambang I. Soemarwoto ◽  
Johan C. Kok ◽  
Koen M. J. de Cock ◽  
Arjen B. Kloosterman ◽  
Gerrit A. Kool ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Stokes Equations ◽  
Real Life ◽  
Labyrinth Seal ◽  
Test Case ◽  
Analysis Tool ◽  
Labyrinth Seals ◽  
Seal Design ◽  
Flow Through

The paper presents an investigation on the characteristics of flow through labyrinth seals. The focus of the paper lies in the application of the Computational Fluid Dynamics (CFD) methodology. The Reynolds-Averaged Navier-Stokes equations are employed as the flow governing equations. Turbulence is incorporated through a variant of the two-equation k-ω turbulence model. Three test cases are considered. The first test case concerns a labyrinth seal configuration with a honeycomb land. The computational results are compared to those obtained from seal test rig measurements. The second test case addresses the same labyrinth seal where the honeycomb land is replaced by a solid smooth land. The third test case addresses the flow through a labyrinth seal with canted knives. The CFD method is considered as an analysis tool complementary to rig-testing and enables investigating the effect of new seal design features. Additionally CFD is seen as a tool to support the correct representation of test-data in semiempirical engineering models for seal design. An industrial perspective is presented towards the exploitation of these modeling capabilities for real-life design of seals.

Dynamic Coefficients of Labyrinth Gas Seals: A Comparison of Experimental Results and Numerical Calculations

2000 ◽  
Author(s):  
K. Kwanka ◽  
J. Sobotzik ◽  
R. Nordmann
Keyword(s):  
Stokes Equations ◽  
Labyrinth Seal ◽  
Navier Stokes ◽  
Labyrinth Seals ◽  
Navier Stokes Equations ◽  
Rotating Speed ◽  
Dynamic Coefficients ◽  
Flow Through ◽  
Gas Seals ◽  
Good Agreement

Non-contacting labyrinth seals are still the most common constructive elements used to minimize leakage losses in turbomachinery between areas with high pressure and areas with low pressure. Unfortunately, the leakage flow through the labyrinth seal generates forces which can have a great impact on the dynamics of the turborotor. Particularly in cases of instability, the turbomachinery is restricted in its power or rotating speed because of violent self-excited vibrations of the rotor. The occurrence of self-excited rotor vibrations due to lateral forces must definitely be excluded. To consider the labyrinth forces in Finite-Element prediction, a set of preferably exact dynamic coefficients is required. Numerical approaches used to calculate the coefficients are based on Navier-Stokes equations. A comparison with experimental data is essential for a validation of the calculation. The experimental identification is difficult, because of the littleness of the forces to be measured in gas seals. Especially the non-conservative coefficients, cross-coupled stiffness and direct damping, show a good agreement in both magnitude and trend depending on the entry swirl of the seal.

Labyrinth-Seal Leakage Analysis

1959 ◽  
Vol 81 (3) ◽  
pp. 332-336 ◽  
Author(s):  
W. Zabriskie ◽  
B. Sternlicht
Keyword(s):  
Fluid Flow ◽  
Labyrinth Seal ◽  
Leakage Flow ◽  
Steam Turbines ◽  
Labyrinth Seals ◽  
Gas Leakage ◽  
Leakage Flows ◽  
Seal Design ◽  
Flow Through ◽  
The Subject

The leakage flow through labyrinth seals in turbomachinery has been the subject of increasing concern as refinements and advances in design are made. Accurate knowledge of seal leakage is necessary in at least three areas of design: (a) Estimating the effect of seal leakage on performance; (b) regulating the leakage flow required for cooling purposes; (c) determining the thrust-bearing load which is a function of the pressure drop through the seal. This paper is concerned primarily with the fluid-flow aspect of gas leakage through labyrinth seals of the types commonly used in gas and steam turbines. This includes staggered and unstaggered seals of the axial type, which are most commonly used in turbomachinery. The attention to fluid-flow considerations does not imply that material compatibility and operating problems of expansion, deformation, and rub-in are unimportant. In fact, these mechanical considerations may overrule the fluid-flow considerations. For the foregoing reasons, it is desirable to be able to predict seal leakage flows, and thus this aspect of seal design has been singled out for consideration here.

Prediction of Rotordynamic Coefficients for Short Labyrinth Gas Seals Using Computational Fluid Dynamics

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Alexander O. Pugachev ◽  
Ulrich Kleinhans ◽  
Manuel Gaszner
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Turbulence Modeling ◽  
Labyrinth Seal ◽  
Radial Clearance ◽  
Labyrinth Seals ◽  
Rotordynamic Coefficients ◽  
Processing Power ◽  
Gas Seals ◽  
Stiffness And Damping

The analysis is presented for the computational fluid dynamics (CFD)-based modeling of short labyrinth gas seals. Seal leakage performance can be reliably predicted with CFD for a wide operating range and various sealing configurations. Prediction of seal influence on the rotordynamic stability, however, is a challenging task requiring relatively high computer processing power. A full 3D eccentric CFD model of a short staggered three-tooth-on-stator labyrinth seal is built in ANSYS CFX. An extensive grid independence study is carried out showing influence of the grid refinement on the stiffness coefficients. Three methods for the prediction of stiffness and damping coefficients as well as the effect of turbulence modeling, boundary conditions, and solver parameters are presented. The rest of the paper shows the results of a parameter variation (inlet pressure, preswirl, and shaft rotational speed) for two labyrinth seals with a tooth radial clearance of 0.5 mm and 0.27 mm, respectively. The latter was compared with experimental data in Pugachev and Deckner, 2010, “Analysis of the Experimental and CFD-Based Theoretical Methods for Studying Rotordynamic Characteristics of Labyrinth Gas Seals,” Proceedings of ASME Turbo Expo 2010, Paper No. GT2010-22058.

scholarly journals A Simple Transient Poiseuille-Based Approach to Mimic the Womersley Function and to Model Pulsatile Blood Flow

Dynamics ◽  
2021 ◽  
Vol 1 (1) ◽  
pp. 9-17
Author(s):  
Andrea Natale Impiombato ◽  
Giorgio La Civita ◽  
Francesco Orlandi ◽  
Flavia Schwarz Franceschini Zinani ◽  
Luiz Alberto Oliveira Rocha ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Blood Flow ◽  
Boundary Conditions ◽  
Quadratic Function ◽  
Pulsatile Blood Flow ◽  
Flow Through ◽  
Simplified Analysis ◽  
Function Models ◽  
Flow Reversals

As it is known, the Womersley function models velocity as a function of radius and time. It has been widely used to simulate the pulsatile blood flow through circular ducts. In this context, the present study is focused on the introduction of a simple function as an approximation of the Womersley function in order to evaluate its accuracy. This approximation consists of a simple quadratic function, suitable to be implemented in most commercial and non-commercial computational fluid dynamics codes, without the aid of external mathematical libraries. The Womersley function and the new function have been implemented here as boundary conditions in OpenFOAM ESI software (v.1906). The discrepancy between the obtained results proved to be within 0.7%, which fully validates the calculation approach implemented here. This approach is valid when a simplified analysis of the system is pointed out, in which flow reversals are not contemplated.

Influence of a Honeycomb Facing on the Flow Through a Stepped Labyrinth Seal

2000 ◽  
Vol 124 (1) ◽  
pp. 140-146 ◽  
Author(s):  
V. Schramm ◽  
K. Willenborg ◽  
S. Kim ◽  
S. Wittig
Keyword(s):  
Flow Field ◽  
Three Dimensional ◽  
Theoretical Work ◽  
Labyrinth Seal ◽  
Honeycomb Structure ◽  
Experimental Investigations ◽  
Labyrinth Seals ◽  
Numerical Predictions ◽  
Flow Through ◽  
Aero Engines

This paper reports numerical predictions and measurements of the flow field in a stepped labyrinth seal. The theoretical work and the experimental investigations were successfully combined to gain a comprehensive understanding of the flow patterns existing in such elements. In order to identify the influence of the honeycomb structure, a smooth stator as well as a seal configuration with a honeycomb facing mounted on the stator wall were investigated. The seal geometry is representative of typical three-step labyrinth seals of modern aero engines. The flow field was predicted using a commercial finite volume code with the standard k-ε turbulence model. The computational grid includes the basic seal geometry as well as the three-dimensional honeycomb structures.

Swirl brakes optimization for rotordynamic performance improvement of labyrinth seals using computational fluid dynamics method

2021 ◽  
Vol 159 ◽  
pp. 106990
Author(s):  
Wanfu Zhang ◽  
Kexin Wu ◽  
Chengjing Gu ◽  
Haoyang Tian ◽  
Xiaobin Zhang ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Performance Improvement ◽  
Labyrinth Seals ◽  
Dynamics Method

Sailing Yacht Rig Improvements Through Viscous Computational Fluid Dynamics

2005 ◽  
Author(s):  
Vincent G. Chapin ◽  
Romaric Neyhousser ◽  
Stephane Jamme ◽  
Guillaume Dulliand ◽  
Patrick Chassaing
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Wind Tunnel ◽  
High Speed ◽  
Stokes Equations ◽  
Wind Tunnel Test ◽  
Physical Modelling ◽  
Optimized Design ◽  
Linear Interaction ◽  
Sailing Yacht

In this paper we propose a rational viscous Computational Fluid Dynamics (CFD) methodology applied to sailing yacht rig aerodynamic design and analysis. After an outlook of present challenges in high speed sailing, we emphasized the necessity of innovation and CFD to conceive, validate and optimize new aero-hydrodynamic concepts. Then, we present our CFD methodology through CAD, mesh generation, numerical and physical modelling choices, and their validation on typical rig configurations through wind-tunnel test comparisons. The methodology defined, we illustrate the relevance and wide potential of advanced numerical tools to investigate sailing yacht rig design questions like the relation between sail camber, propulsive force and aerodynamic finesse, and like the mast-mainsail non linear interaction. Through these examples, it is shown how sailing yacht rig improvements may be drawn by using viscous CFD based on Reynolds Averaged Navier-Stokes equations (RANS). Then the extensive use of viscous CFD, rather than wind-tunnel tests on scale models, for the evaluation or ranking of improved designs with increased time savings. Viscous CFD methodology is used on a preliminary study of the complex and largely unknown Yves Parlier Hydraplaneur double rig. We show how it is possible to increase our understanding of his flow physics with strong sail interactions, and we hope this methodology will open new roads toward optimized design. Throughout the paper, the necessary comparison between CFD and wind-tunnel test will be presented to focus on limitations and drawbacks of viscous CFD tools, and to address future improvements.

Optimization of Biomimetic Propulsive Kinematics of a Flexible Foil Using Integrated Computational Fluid Dynamics–Computational Structural Dynamics Simulations

2018 ◽  
Vol 141 (6) ◽  
Author(s):  
Jiho You ◽  
Jinmo Lee ◽  
Seungpyo Hong ◽  
Donghyun You
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Young’S Modulus ◽  
Phase Angle ◽  
Structural Dynamics ◽  
Stokes Equations ◽  
Young's Modulus ◽  
Immersed Boundary ◽  
Computational Structural Dynamics ◽  
Dynamics Simulations

A computational methodology, which combines a computational fluid dynamics (CFD) technique and a computational structural dynamics (CSD) technique, is employed to design a deformable foil whose kinematics is inspired by the propulsive motion of the fin or the tail of a fish or a cetacean. The unsteady incompressible Navier–Stokes equations are solved using a second-order accurate finite difference method and an immersed-boundary method to effectively impose boundary conditions on complex moving boundaries. A finite element-based structural dynamics solver is employed to compute the deformation of the foil due to interaction with fluid. The integrated CFD–CSD simulation capability is coupled with a surrogate management framework (SMF) for nongradient-based multivariable optimization in order to optimize flapping kinematics and flexibility of the foil. The flapping kinematics is manipulated for a rigid nondeforming foil through the pitching amplitude and the phase angle between heaving and pitching motions. The flexibility is additionally controlled for a flexible deforming foil through the selection of material with a range of Young's modulus. A parametric analysis with respect to pitching amplitude, phase angle, and Young's modulus on propulsion efficiency is presented at Reynolds number of 1100 for the NACA 0012 airfoil.

CFD Leakage Predictions of Unworn and Worn Labyrinth Seals With and Without Tooth Axial Offset

2017 ◽  
Author(s):  
Hasham H. Chougule ◽  
Alexander Mirzamoghadam
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Numerical Modeling ◽  
Steady State ◽  
Flow Field ◽  
Labyrinth Seals ◽  
Small Clearance ◽  
Total Leakage ◽  
Computational Fluid Dynamics Cfd ◽  
Flow Deflection

The objective of this study is to develop a Computational Fluid Dynamics (CFD) based methodology for analyzing and predicting leakage of worn or rub-intended labyrinth seals during operation. The simulations include intended tooth axial offset and numerical modeling of the flow field. The purpose is to predict total leakage through the seal when an axial tooth offset is provided after the intended/unintended rub. Results indicate that as expected, the leakage for the in-line worn land case (i.e. tooth under rub) is higher compared to unworn. Furthermore, the intended rotor/teeth forward axial offset/shift with respect to the rubbed land reduces the seal leakage. The overall leakage of a rubbed seal with axial tooth offset is observed to be considerably reduced, and it can become even less than a small clearance seal designed not to rub. The reduced leakage during steady state is due to a targeted smaller running gap because of tooth offset under the intended/worn land groove shape, higher blockages, higher turbulence and flow deflection as compared to worn seal model without axial tooth offset.

Development of SIMPLE-Like Algorithms for Incompressible Navier-Stokes Equations in Liquid Processing of Materials

2012 ◽  
Vol 184-185 ◽  
pp. 944-948 ◽  
Author(s):  
Hai Jun Gong ◽  
Yang Liu ◽  
Xue Yi Fan ◽  
Da Ming Xu
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Stokes Equations ◽  
Simple Algorithm ◽  
Navier Stokes ◽  
Incompressible Fluid Flow ◽  
Numerical Accuracy ◽  
Simple Scheme ◽  
Navier Stokes Equations ◽  
Computational Fluid Dynamics Cfd

For a clear and comprehensive opinion on segregated SIMPLE algorithm in the area of computational fluid dynamics (CFD) during liquid processing of materials, the most significant developments on the SIMPLE algorithm and its variants are briefly reviewed. Subsequently, some important advances during last 30 years serving as increasing numerical accuracy, enhancing robustness and improving efficiency for Navier–Stokes (N-S) equations of incompressible fluid flow are summarized. And then a so-called Direct-SIMPLE scheme proposed by the authors of present paper introduced, which is different from SIMPLE-like schemes, no iterative computations are needed to achieve the final pressure and velocity corrections. Based on the facts cited in present paper, it conclude that the SIMPLE algorithm and its variants will continue to evolve aimed at convergence and accuracy of solution by improving and combining various methods with different grid techniques, and all the algorithms mentioned above will enjoy widespread use in the future.

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