Aero-Thermal Investigations of Tip Leakage Flow In Axial Flow Turbines: Part II — Effect of Relative Casing Motion

2007 ◽  
Author(s):  
S. K. Krishnababu ◽  
W. N. Dawes ◽  
H. P. Hodson ◽  
G. D. Lock ◽  
J. Hannis ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Mass Flow ◽  
Numerical Study ◽  
Axial Flow ◽  
Suction Side ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Suction Surface ◽  
Average Heat ◽  
Tip Leakage

A numerical study has been performed to investigate the effect of casing motion on the tip leakage flow and heat transfer characteristics in unshrouded axial flow turbines. The relative motion between the blade tip and the casing was simulated by moving the casing in a direction from the suction side to the pressure side of the stationary blade. Baseline flat tip geometry and squealer type geometries namely double squealer or cavity and suction side squealer were considered at a clearance gap of 1.6%C. The computations were performed using a single blade with periodic boundary conditions imposed along the boundaries in the pitchwise direction. Turbulence was modelled using the SST k-ω model. The flow conditions correspond to an exit Reynolds number of 2.3×105. The results were compared with those obtained without the relative casing motion reported in part I of this paper. In general, the effect of relative casing motion was to decrease the tip leakage mass flow and the average heat transfer to the tip due to the decrease in leakage flow velocity caused by a drop in driving pressure difference. Compared to the computations with stationary casing, in the case of all the three geometries considered, the average heat transfer to the suction surface of the blade was found to be larger in the case of the computations with relative casing motion. At a larger clearance gap of 2.8%C, in case of flat tip, while the tip leakage mass flow decreased due to relative casing motion only a smaller change in the average heat transfer to the tip and the suction surface of the blade was noticed.

Aerothermal Investigations of Tip Leakage Flow in Axial Flow Turbines—Part II: Effect of Relative Casing Motion

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
S. K. Krishnababu ◽  
W. N. Dawes ◽  
H. P. Hodson ◽  
G. D. Lock ◽  
J. Hannis ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Mass Flow ◽  
Axial Flow ◽  
Suction Side ◽  
Leakage Flow ◽  
Base Line ◽  
Tip Leakage Flow ◽  
Suction Surface ◽  
Average Heat ◽  
Tip Leakage

A numerical study has been performed to investigate the effect of casing motion on the tip leakage flow and heat transfer characteristics in unshrouded axial flow turbines. The relative motion between the blade tip and the casing was simulated by moving the casing in a direction from the suction side to the pressure side of the stationary blade. Base line flat tip geometry and squealer type geometries, namely, double squealer or cavity and suction side squealer, were considered at a clearance gap of 1.6%C. The computations were performed using a single blade with periodic boundary conditions imposed along the boundaries in the pitchwise direction. Turbulence was modeled using the shear stress transport k-ω model. The flow conditions correspond to an exit Reynolds number of 2.3×105. The results were compared to those obtained without the relative casing motion reported in Part I of this paper. In general, the effect of relative casing motion was to decrease the tip leakage mass flow and the average heat transfer to the tip due to the decrease in leakage flow velocity caused by a drop in driving pressure difference. Compared to the computations with stationary casing, in the case of all the three geometries considered, the average heat transfer to the suction surface of the blade was found to be larger in the case of the computations with relative casing motion. At a larger clearance gap of 2.8%C, in case of a flat tip, while the tip leakage mass flow decreased due to relative casing motion, only a smaller change in the average heat transfer to the tip and the suction surface of the blade was noticed.

Aerodynamic Investigation of the Tip Leakage Flow for Blades With Different Tip Squealer Geometries at Transonic Conditions

2009 ◽  
Author(s):  
Toma´sˇ Hofer ◽  
Tony Arts
Keyword(s):  
Heat Transfer ◽  
Mass Flow ◽  
Suction Side ◽  
Loss Coefficient ◽  
Leakage Flow ◽  
Pressure Side ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Gap Flow ◽  
Tip Gap Flow

Modern high pressure turbines operate at high velocity and high temperature conditions. The gap existing above a turbine rotor blade is responsible for an undesirable tip leakage flow. It is a source of high aerodynamic losses and high heat transfer rates. A better understanding of the tip flow behaviour is needed to provide a more efficient cooling design in this region. The objective of this paper is to investigate the tip leakage flow for a blade with two different squealer tips and film-cooling applied on the pressure side and through tip dust holes in a non-rotating, linear cascade arrangement. The experiments were performed in the VKI Light Piston Compression Tube facility, CT-2. The tip gap flow was investigated by oil flow visualisations and by wall static and total pressure measurements. Two geometries were tested — a full squealer and a partial suction side squealer. The measurements were performed in the blade tip region, including the squealer rim and on the corresponding end-wall for engine representative values of outlet Reynolds and Mach numbers. The main flow structures in the cavity were put in evidence. Positive influence of the coolant on the tip gap flow and on the aerodynamic losses was found for the full squealer tip case: increasing the coolant mass-flow increased the tip gap flow resistance. The flow through the clearance therefore slows down, the tip gap mass-flow and the heat transfer respectively decreases. No such effect of cooling was found in the case of the partial suction side squealer geometry. The absence of a pressure side squealer rim resulted in a totally different tip gap flow topology, indifferent to cooling. The influence of cooling on the overall mass-weighted thermodynamic loss coefficient, which takes into account the different energies of the mainstream and coolant flows was found marginal for both geometries. Finally the overall loss coefficient was found to be higher for the partial suction side squealer tip than for the full squealer tip.

Aerothermal Investigations of Tip Leakage Flow in Axial Flow Turbines—Part I: Effect of Tip Geometry and Tip Clearance Gap

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
S. K. Krishnababu ◽  
P. J. Newton ◽  
W. N. Dawes ◽  
G. D. Lock ◽  
H. P. Hodson ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Mass Flow ◽  
Axial Flow ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Heat Transfer Characteristics ◽  
Tip Leakage ◽  
Transfer Characteristics ◽  
Flow And Heat Transfer

A numerical study has been performed to investigate the effect of tip geometry on the tip leakage flow and heat transfer characteristics in unshrouded axial flow turbines. Base line flat tip geometry and squealer type geometries, namely, double squealer or cavity and suction-side squealer, were considered. The performances of the squealer geometries, in terms of the leakage mass flow and heat transfer to the tip, were compared with the flat tip at two different tip clearance gaps. The computations were performed using a single blade with periodic boundary conditions imposed along the boundaries in the pitchwise direction. Turbulence was modeled using three different models, namely, standard k-ε, low Re k-ω, and shear stress transport (SST) k-ω, in order to assess the capability of the models in correctly predicting the blade heat transfer. The heat transfer and static pressure distributions obtained using the SST k-ω model were found to be in close agreement with the experimental data. It was observed that compared to the other two geometries considered, the cavity tip is advantageous both from the aerodynamic and from the heat transfer perspectives by providing a decrease in the amount of leakage, and hence losses, and average heat transfer to the tip. In general, for a given geometry, the leakage mass flow and the heat transfer to the tip increased with increase in tip clearance gap. Part II of this paper examines the effect of relative casing motion on the flow and heat transfer characteristics of tip leakage flow. In Part III of this paper the effect of coolant injection on the flow and heat transfer characteristics of tip leakage flow is presented.

Aero-Thermal Investigations of Tip Leakage Flow In Axial Flow Turbines: Part I — Effect of Tip Geometry and Tip Clearance Gap

2007 ◽  
Author(s):  
S. K. Krishnababu ◽  
P. J. Newton ◽  
W. N. Dawes ◽  
G. D. Lock ◽  
H. P. Hodson ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Mass Flow ◽  
Axial Flow ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Heat Transfer Characteristics ◽  
Tip Leakage ◽  
Transfer Characteristics ◽  
Flow And Heat Transfer

A numerical study has been performed to investigate the effect of tip geometry on the tip leakage flow and heat transfer characteristics in unshrouded axial flow turbines. Baseline flat tip geometry and squealer type geometries namely double squealer or cavity and suction side squealer were considered. The performances of the squealer geometries, in terms of the leakage mass flow and heat transfer to the tip, were compared with the flat tip at two different tip clearance gaps. The computations were performed using a single blade with periodic boundary conditions imposed along the boundaries in the pitchwise direction. Turbulence was modelled using three different models namely standard k-ε, low Re k-ω and SST k-ω, in order to assess the capability of the models in correctly predicting the blade heat transfer. The heat transfer and static pressure distributions obtained using the SST k-ω model was found to be in close agreement with the experimental data. It was observed that compared to the other two geometries considered, the cavity tip is advantageous both from the aerodynamic and from the heat transfer perspectives by providing a decrease in the amount of leakage, and hence losses, and average heat transfer to the tip. In general, for a given geometry, the leakage mass flow and the heat transfer to the tip increased with increase in tip clearance gap. Part II of this paper examines the effect of relative casing motion on the flow and heat transfer characteristics of tip leakage flow. In Part III of this paper the effect of coolant injection on the flow and heat transfer characteristics of tip leakage flow is presented.

Tip Leakage Flows Near Partial Squealer Rims in an Axial Flow Turbine Stage

2003 ◽  
Author(s):  
Cengiz Camci ◽  
Debashis Dey ◽  
Levent Kavurmacioglu
Keyword(s):  
Total Pressure ◽  
Axial Flow ◽  
Suction Side ◽  
Leakage Flow ◽  
Pressure Side ◽  
Turbine Stage ◽  
Tip Leakage Flow ◽  
Edge Zone ◽  
Tip Leakage ◽  
Partial Length

This paper deals with an experimental investigation of aerodynamic characteristics of full and partial-length squealer rims in a turbine stage. Full and partial-length squealer rims are investigated separately on the pressure side and on the suction side in the “Axial Flow Turbine Research Facility” (AFTRF) of the Pennsylvania State University. The streamwise length of these “partial squealer tips” and their chordwise position are varied to find an optimal aerodynamic tip configuration. The optimal configuration in this cold turbine study is defined as the one that is minimizing the stage exit total pressure defect in the tip vortex dominated zone. A new “channel arrangement” diverting some of the leakage flow into the trailing edge zone is also studied. Current results indicate that the use of “partial squealer rims” in axial flow turbines can positively affect the local aerodynamic field by weakening the tip leakage vortex. Results also show that the suction side partial squealers are aerodynamically superior to the pressure side squealers and the channel arrangement. The suction side partial squealers are capable of reducing the stage exit total pressure defect associated with the tip leakage flow to a significant degree.

Aero-Thermal Investigation of Tip Leakage Flow in a Film Cooled Industrial Turbine Rotor

2008 ◽  
Author(s):  
S. K. Krishnababu ◽  
H. P. Hodson ◽  
G. D. Booth ◽  
G. D. Lock ◽  
W. N. Dawes
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Mass Flow ◽  
Turbine Rotor ◽  
Total Heat ◽  
Leakage Flow ◽  
Total Heat Flux ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Flow And Heat Transfer

A numerical investigation of the flow and heat transfer characteristics of tip leakage in a typical film cooled industrial gas turbine rotor is presented in this paper. The computations were performed on a rotating domain of a single blade with a clearance gap of 1.28% chord in an engine environment. This standard blade featured two coolant and two dust holes, in a cavity-type tip with a central rib. The computations were performed using CFX 5.6, which was validated for similar flow situations by Krishnababu et al., [18]. These predictions were further verified by comparing the flow and heat transfer characteristics computed in the absence of coolant ejection with computations previously performed in the company (SIEMENS) using standard in-house codes. Turbulence was modelled using the SST k-ω turbulence model. The comparison of calculations performed with and without coolant ejection has shown that the coolant flow partially blocks the tip gap, resulting in a reduction of the amount of mainstream leakage flow. The calculations identified that the main detrimental heat transfer issues were caused by impingement of the hot leakage flow onto the tip. Hence three different modifications (referred as Cases 1 to 3) were made to the standard blade tip in an attempt to reduce the tip gap exit mass flow and the associated impingement heat transfer. The improvements and limitations of the modified geometries, in terms of tip gap exit mass flow, total area of the tip affected by the hot flow and the total heat flux to the tip, are discussed. The main feature of the Case 1 geometry is the removal of the rib and this modification was found to effectively reduce both the total area affected by the hot leakage flow and total heat flux to the tip while maintaining the same leakage mass flow as the standard blade. Case 2 featured a rearrangement of the dust holes in the tip which, in terms of aero-thermal-dynamics, proved to be marginally inferior to Case 1. Case 3, which essentially created a suction-side squealer geometry, was found to be inferior even to the standard cavity tip blade. It was also found that the hot spots which occur in the leading edge region of the standard tip and all modifications contributed significantly to the area affected by the hot tip leakage flow and the total heat flux.

Numerical Study of Vortices and Their Interactions in the Passage of Rotor Blade With Tip Gap

2019 ◽  
Author(s):  
Sachin Singh Rawat ◽  
B. V. S. S. S. Prasad
Keyword(s):  
Turbulence Model ◽  
Numerical Study ◽  
Flow Direction ◽  
Three Dimensional ◽  
Suction Side ◽  
Leakage Flow ◽  
Angle Distribution ◽  
Tip Leakage Flow ◽  
Tip Leakage Vortex ◽  
Tip Leakage

Abstract A detailed three-dimensional steady-state numerical investigation using ANSYS CFX-18.2 on a high-pressure turbine blade with linear cascade is done for tip leakage flow of an axial gas turbine. Stationary casing with a fixed blade having tip gap is considered for the present study. There is leakage flow from the pressure side to the suction side of the blade which consecutively rolls up in the passage and forms the tip leakage vortex. The formation of vortices and their interaction with each other inside the passage is complex which makes experimental investigation difficult. The effect of tip gap size, off-design incidence angles, outlet Mach number, pitch size and flow path (stagger angle) are several parameters considered during the present study. The strength of tip leakage vortex and the vortex formed inside the gap is maximum. The losses are compared in terms of total pressure loss coefficient. The deviation of the flow direction is measured in terms of yaw angle distribution. Among various turbulence model available in CFX 18.2 the BSL k-ω turbulence model shows the most reliable results with experimental data. The results are compared with the base model without the tip gap. This investigation incites a better design of the blade tip with a precise reduction in losses.

Optimization and Evaluation of Multiple DBD Plasma Actuators Applied in the Tip Leakage Control for Turbine Cascade

2019 ◽  
Author(s):  
Jianyang Yu ◽  
Wenchun Bao ◽  
Fu Chen ◽  
Yanping Song ◽  
Cong Wang
Keyword(s):  
Flow Control ◽  
Mass Flow ◽  
Suction Side ◽  
Plasma Actuator ◽  
Plasma Actuators ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Dbd Plasma ◽  
Tip Leakage ◽  
Leakage Control

Abstract The dielectric barrier discharge (DBD) plasma actuator, in which electrodes are asymmetric arranged, has already demonstrated its ability in flow control. In the present work, the configuration of multiple plasma actuators is placed at the suction side of the cascade top to realize the tip leakage control. However, massive configurations appear when the number of plasma actuators increases, resulting in the investigation of actuator configuration for tip leakage flow control becomes a challenge. The surrogate modelling approach provides a cheap and efficient method to investigate the effect of multiple plasma actuators on the tip leakage flow control. By constructing an approximation model, tip leakage mass flow rates of all configuration are obtained in the present work. What’s more, the flow structures in the tip clearance controlled by the plasma actuators are explained in the process of topological analysis. The results show that the tip leakage mass flow rate is decreasing with the number of active plasma actuators increasing. However, the decreasing would reach its limits in the process of adding plasma actuators. In the analysis of flow topology, single actuator would generate a small vortex at the suction side to cause an obstacle in the tip leakage flow. While the continuous arrangements of plasma actuator is beneficial to generate an induced vortex to diminish the tip leakage flow.

Aeroacoustics of a Low-Speed Free Tip Fan With a Complex Clearance Geometry

2014 ◽  
Author(s):  
Dominic Lallier-Daniels ◽  
Stephane Moreau ◽  
Marlene Sanjose
Keyword(s):  
Numerical Study ◽  
Axial Flow ◽  
Point Of View ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Low Speed ◽  
Tip Leakage ◽  
Flow Noise ◽  
Lattice Boltzmann Simulations ◽  
Axial Fans

The influence of tip leakage flow on the performance of turbomachinery, both from an aerodynamic and acoustic point of view, has been demonstrated by several authors. However, most studies present in the literature are focused on the effects of tip leakage from an aerodynamic point of view and often forgo the mechanisms associated with the acoustics effect. The effect of different tip geometries is also still ill understood. The current advancement of a numerical study delving into tip leakage flow noise in low-speed turbomachinery applications is presented in this paper. The study as a whole aims to investigate the mechanisms associated with tip leakage flow noise on different axial fans with varying tip configurations. The study is carried out using lattice-Boltzmann simulations that allow to obtain the aerodynamic and aeroacoustic field simultaneously. As a first step in this investigation of tip flow noise, this paper focuses on a free-tip axial flow fan with a complex tip geometry. The global aerodynamic and acoustic performance of the fan is evaluated numerically and compared to available experimental results. An investigation of the simulated flowfield with regards to the observed acoustics is then carried out.

Numerical Simulation of Tip Leakage Flows in Axial Flow Turbines, With Emphasis on Flow Physics: Part I — Effect of Tip Clearance Height

2000 ◽  
Author(s):  
J. Tallman ◽  
B. Lakshminarayana
Keyword(s):  
Mass Flow ◽  
Axial Flow ◽  
Numerical Procedure ◽  
Secondary Flows ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Flow Physics ◽  
Tip Leakage ◽  
Inlet Conditions

A pressure-correction based, 3D Navier-Stokes CFD code was used to simulate the effects of turbine parameters on the tip leakage flow and vortex in a linear turbine cascade to understand the detailed flow physics. A baseline case simulation of a cascade was first conducted in order to validate the numerical procedure with experimental measurements. The effects of realistic tip clearance spacing, inlet conditions, and relative endwall motion were then sequentially simulated, while maintaining previously modified parameters. With each additional simulation, a detailed comparison of the leakage flow’s direction, pressure gradient, and mass flow, as well as the leakage vortex and its roll-up, size, losses, location, and interaction with other flow features, was conducted. Part I of this two-part paper series focuses on the effect of reduced tip clearance height on the leakage flow and vortex. Reduced tip clearance resulted in less mass flow through the gap, a smaller leakage vortex, and less aerothermal losses in both the gap and the vortex. The shearing of the leakage jet and passage flow to which leakage vortex roll-up is usually attributed to was not observed in any of the simulations. Alternative explanations of the leakage vortex’s roll-up are presented. Additional secondary flows that were seen near the casing were also discussed. A more thorough thesis on the research presented in this paper can be found at the World Wide Web address http://navier.aero.psu.edu/∼jat.

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