Multi-Jet Impingement Heat Transfer With a Dimple-Pimple Patterned Jet Plate

2020 ◽  
Author(s):  
Husam Zawati ◽  
Gaurav Gupta ◽  
Yakym Khlyapov ◽  
Erik Fernandez ◽  
Jayanta Kapat ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Numerical Study ◽  
Turbulence Models ◽  
Jet Impingement ◽  
Underlying Mechanism ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Air Jets ◽  
Impingement Heat Transfer ◽  
Definition Of

Abstract The objective of the present study is the evaluation of the heat transfer difference between a novel jet plate configuration and a conventional flat jet orifice plate. Physical mechanisms that lead to a change in Nusselt number when comparing both configurations are discussed in two regions: impingement and crossflow. In the presented work, both plates with identical inline arrays of (20 × 26) circular air jets impinging orthogonally on a flat target comprised of 20 segments parallel to the jet orifice plates, are studied. The first is a staggered configuration of a pimple-dimple (convex-concave) plate. This plate features two jet diameters: (a) 4.63 mm emanating from negative sphere of 14.63 mm in radius inward imprint; (b) 2.19 mm emanating from a positive sphere of 17.07 mm in radius, protruding from the base of the plate. The second jet plate is flat, which serves as a baseline for the heat transfer study. This plate has a constant jet orifice diameters of 3.49 mm, found based on the definition of total average open area of the first plate (NPR configuration). Heat transfer characteristics and turbulent flow structures are investigated over jet-averaged Reynolds numbers (Reav,j) of 5,000, 7,000, and 9,000. Jet-to-plate distance (Z/Dj) is varied between (2.4 – 6.0) jet diameters. A numerical study is carried out to compare various turbulence models (κε-EB, κε-Lag EB, κε-v2f, κω-SST, RST). Numerical simulations are analyzed in detail to explain the underlying mechanism of heat transfer enhancement, related to such geometries. The convex-concaved plate yields lower globally-averaged heat transfer coefficients when compared to a flat jet plate in the impingement region. However, enhancement up to 23% is seen in the crossflow region, where the crossflow effects are dominant in a maximum-crossflow configuration.

Experimental and Numerical Study of Heat Transfer in a Gas Turbine Combustor Liner

2003 ◽  
Vol 125 (4) ◽  
pp. 994-1002 ◽  
Author(s):  
J. C. Bailey ◽  
J. Intile ◽  
T. F. Fric ◽  
A. K. Tolpadi ◽  
N. V. Nirmalan ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Numerical Study ◽  
Cross Flow ◽  
Turbulence Models ◽  
Flow Distribution ◽  
Transfer Coefficients ◽  
Gas Turbine Combustor ◽  
Heat Transfer Coefficients ◽  
Combustor Liner

Experiments and numerical simulations were conducted to understand the heat transfer characteristics of a stationary gas turbine combustor liner cooled by impingement jets and cross flow between the liner and sleeve. Heat transfer was also aided by trip-strip turbulators on the outside of the liner and in the flowsleeve downstream of the jets. The study was aimed at enhancing heat transfer and prolonging the life of the combustor liner components. The combustor liner and flow sleeve were simulated using a flat-plate rig. The geometry has been scaled from actual combustion geometry except for the curvature. The jet Reynolds number and the mass-velocity ratios between the jet and cross flow in the rig were matched with the corresponding combustor conditions. A steady-state liquid crystal technique was used to measure spatially resolved heat transfer coefficients for the geometric and flow conditions mentioned above. The heat transfer was measured both in the impingement region as well as over the turbulators. A numerical model of the combustor test rig was created that included the impingement holes and the turbulators. Using CFD, the flow distribution within the flow sleeve and the heat transfer coefficients on the liner were both predicted. Calculations were made by varying the turbulence models, numerical schemes, and the geometrical mesh. The results obtained were compared to the experimental data and recommendations have been made with regard to the best modeling approach for such liner-flow sleeve configurations.

Numerical Study of Turbulent Flow Through Rib-Roughened Channels With Mist Injection

2014 ◽  
Author(s):  
Fifi N. M. Elwekeel ◽  
Qun Zheng ◽  
Antar M. M. Abdala
Keyword(s):  
Heat Transfer ◽  
Turbulence Model ◽  
Cross Sections ◽  
Numerical Study ◽  
Turbulence Models ◽  
Uniform Heat Flux ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Sst Turbulence Model ◽  
Volume Method

This study investigated heat transfer characteristics on various shaped ribs on the lower channel wall using steam and steam/mist as cooling fluid. The lower wall is subjected to a uniform heat flux condition while others walls are insulated. Calculations are carried out for ribs with square ribs (case A), triangular ribs (case B), trapezoidal ribs (case C) and (case D) cross sections over a range of Reynolds numbers (14000–35000), constant mist mass fraction (6%) and fixed rib height and pitch. To investigate turbulence model effects, computations based on a finite volume method, are carried out by utilizing three turbulence models: the standard k-ω, Omega Reynolds Stress (ωRS) and Shear Stress Transport (SST) turbulence models. The predicted results from using several turbulence models reveal that the SST turbulence model provide better agreement with available measurements than others. It is found that the heat transfer coefficients are enhanced in ribbed channels with injection of a small amount of mist. The steam/mist provides the higher heat transfer enhancement over steam when trapezoidal shaped ribs (38°, case C).

scholarly journals Opportunities in Jet-Impingement Cooling for Gas-Turbine Engines

Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6587
Author(s):  
Sandip Dutta ◽  
Prashant Singh
Keyword(s):  
Heat Transfer ◽  
Jet Impingement ◽  
Target Surface ◽  
Turbine Engines ◽  
High Porosity ◽  
Transfer Coefficients ◽  
Impingement Cooling ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer ◽  
Convective Heat Transfer Coefficients

Impingement heat transfer is considered one of the most effective cooling technologies that yield high localized convective heat transfer coefficients. This paper studies different configurable parameters involved in jet impingement cooling such as, exit orifice shape, crossflow regulation, target surface modification, spent air reuse, impingement channel modification, jet pulsation, and other techniques to understand which of them are critical and how these heat-transfer-enhancement concepts work. The aim of this paper is to excite the thermal sciences community of this efficient cooling technique and instill some thoughts for future innovations. New orifice shapes are becoming feasible due to innovative 3D printing technologies. However, the orifice shape variations show that it is hard to beat a sharp-edged round orifice in heat transfer coefficient, but it comes with a higher pressure drop across the orifice. Any attempt to streamline the hole shape indicated a drop in the Nusselt number, thus giving the designer some control over thermal budgeting of a component. Reduction in crossflow has been attempted with channel modifications. The use of high-porosity conductive foam in the impingement space has shown marked improvement in heat transfer performance. A list of possible research topics based on this discussion is provided in the conclusion.

Impingement Heat Transfer Enhancement on a Cylindrical, Leading Edge Model With Varying Jet Temperatures

2012 ◽  
Author(s):  
Evan L. Martin ◽  
Lesley M. Wright ◽  
Daniel C. Crites
Keyword(s):  
Heat Transfer ◽  
Experimental Technique ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Large Temperature ◽  
Transfer Coefficients ◽  
Stagnation Region ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Stagnation region heat transfer coefficients are obtained from jet impingement onto a concave surface in this experimental investigation. A single row of round jets impinge on the cylindrical target surface to replicate leading edge cooling in a gas turbine airfoil. A modified, transient lumped capacitance experimental technique was developed (and validated) to obtain stagnation region Nusselt numbers with jet-to-target surface temperature differences ranging from 60°F (33.3°C) to 400°F (222.2°C). In addition to varying jet temperatures, the jet Reynolds number (5000–20000), jet-to-jet spacing (s/d = 2–8), jet-to-target surface spacing (ℓ/d = 2–8), and impingement surface diameter-to-jet diameter (D/d = 3.6, 5.5) were independently varied. This parametric investigation has served to develop and validate a new experimental technique which can be used for investigations involving large temperature differences between the surface and fluid. Furthermore, the study has broadened the range of existing correlations currently used to predict heat transfer coefficients for leading edge, jet impingement.

Experimental and Numerical Study of Heat Transfer in a Gas Turbine Combustor Liner

2002 ◽  
Author(s):  
Jeremy C. Bailey ◽  
John Intile ◽  
Thomas F. Fric ◽  
Anil K. Tolpadi ◽  
Nirm V. Nirmalan ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Numerical Study ◽  
Cross Flow ◽  
Turbulence Models ◽  
Flow Distribution ◽  
Transfer Coefficients ◽  
Gas Turbine Combustor ◽  
Heat Transfer Coefficients ◽  
Combustor Liner

Experiments and numerical simulations were conducted to understand the heat transfer characteristics of a stationary gas turbine combustor liner cooled by impingement jets and cross flow between the liner and sleeve. Heat transfer was also aided by trip-strip turbulators on the outside of the liner and in the flowsleeve downstream of the jets. The study was aimed at enhancing heat transfer and prolonging the life of the combustor liner components. The combustor liner and flow sleeve were simulated using a flat plate rig. The geometry has been scaled from actual combustion geometry except for the curvature. The jet Reynolds number and the mass-velocity ratios between the jet and cross flow in the rig were matched with the corresponding combustor conditions. A steady state liquid crystal technique was used to measure spatially resolved heat transfer coefficients for the geometric and flow conditions mentioned above. The heat transfer was measured both in the impingement region as well as over the turbulators. A numerical model of the combustor test rig was created that included the impingement holes and the turbulators. Using CFD, the flow distribution within the flow sleeve and the heat transfer coefficients on the liner were both predicted. Calculations were made by varying the turbulence models, numerical schemes, and the geometrical mesh. The results obtained were compared to the experimental data and recommendations have been made with regard to the best modeling approach for such liner-flow sleeve configurations.

Impingement Heat Transfer Enhancement on a Cylindrical, Leading Edge Model With Varying Jet Temperatures

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Evan L. Martin ◽  
Lesley M. Wright ◽  
Daniel C. Crites
Keyword(s):  
Heat Transfer ◽  
Experimental Technique ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Large Temperature ◽  
Transfer Coefficients ◽  
Stagnation Region ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Stagnation region heat transfer coefficients are obtained from jet impingement onto a concave surface in this experimental investigation. A single row of round jets impinge on the cylindrical target surface to replicate leading edge cooling in a gas turbine airfoil. A modified, transient lumped capacitance experimental technique was developed (and validated) to obtain stagnation region Nusselt numbers with jet-to-target surface temperature differences ranging from 60 °F (33.3 °C) to 400 °F (222.2 °C). In addition to varying jet temperatures, the jet Reynolds number (5000–20,000), jet-to-jet spacing (s/d = 2–8), jet-to-target surface spacing (ℓ/d = 2–8), and impingement surface diameter-to-jet diameter (D/d = 3.6, 5.5) were independently varied. This parametric investigation has served to develop and validate a new experimental technique, which can be used for investigations involving large temperature differences between the surface and fluid. Furthermore, the study has broadened the range of existing correlations currently used to predict heat transfer coefficients for leading edge jet impingement.

Experimental and Numerical Study of Impingement on an Airfoil Leading Edge With and Without Showerhead and Gill Film Holes

2005 ◽  
Vol 128 (2) ◽  
pp. 310-320 ◽  
Author(s):  
M. E. Taslim ◽  
A. Khanicheh
Keyword(s):  
Heat Transfer ◽  
Turbulence Modeling ◽  
Numerical Study ◽  
Leading Edge ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Numerical Predictions ◽  
Impingement Heat Transfer

This experimental investigation deals with impingement on the leading edge of an airfoil with and without showerhead film holes and its effects on heat transfer coefficients on the airfoil nose area as well as the pressure and suction side areas. a comparison between the experimental and numerical results are also made. the tests were run for a range of flow conditions pertinent to common practice and at an elevated range of jet Reynolds numbers (8000–48,000). The major conclusions of this study were: (a) The presence of showerhead film holes along the leading edge enhances the internal impingement heat transfer coefficients significantly, and (b) while the numerical predictions of impingement heat transfer coefficients for the no-showerhead case were in good agreement with the measured values, the case with showerhead flow was under-predicted by as much as 30% indicating a need for a more elaborate turbulence modeling.

Jet Impingement Heat Transfer Enhancement by U-Shaped Crossflow Diverters

2019 ◽  
Vol 12 (4) ◽  
Author(s):  
Srivatsan Madhavan ◽  
Kishore Ranganath Ramakrishnan ◽  
Prashant Singh ◽  
Srinath Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Dissipation ◽  
Jet Impingement ◽  
Target Surface ◽  
Reynolds Numbers ◽  
Pumping Power ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer ◽  
Baseline Case

Abstract Array-jet impingement is typically used in gas turbine blade near-wall cooling, where high rates of heat dissipation is required. The accumulated crossflow mass flux results in significant reduction in jet effectiveness in the downstream rows, leading to reduced cooling performance. In this paper, a jet impingement system equipped with U-shaped ribs (hereafter referred as “diverter”) was used for diverting the crossflow away from the jets emanating from the nozzle plate. To this end, a baseline configuration of array-jet impingement onto smooth target surface is considered, where the normalized jet-to-jet spacing (x/dj = y/dj) was 6 and the normalized jet-to-target spacing (z/dj) was 2. Crossflow diverters with thickness t of 1.5875 mm and height h of 2dj (= z) were installed at a distance of 2dj from the respective jet centers. Detailed heat transfer coefficients have been calculated through transient liquid crystal experiments carried out over Reynolds numbers ranging from 3500 to 12,000. It has been observed that crossflow diverters protect the downstream jets from upstream jet deflection, thereby maximizing their stagnation cooling potential. An average of 15–30% enhancement in Nusselt number is obtained over the flow range tested. This benefit in heat transfer came at a cost of increased pumping power to maintain similar flow rate in the system. At a given pumping power, crossflow diverters yielded an enhancement of 9–15% in heat transfer compared with the baseline case.

Experimental and Numerical Study of Impingement on an Airfoil Leading-Edge With and Without Showerhead and Gill Film Holes

2005 ◽  
Author(s):  
M. E. Taslim ◽  
A. Khanicheh
Keyword(s):  
Heat Transfer ◽  
Turbulence Modeling ◽  
Numerical Study ◽  
Leading Edge ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Numerical Predictions ◽  
Impingement Heat Transfer

This experimental investigation deals with impingement on the leading-edge of an airfoil with and without showerhead film holes and its effects on heat transfer coefficients on the airfoil nose area as well as the pressure and suction side areas. A comparison between the experimental and numerical results are also made. The tests were run for a range of flow conditions pertinent to common practice and at an elevated range of jet Reynolds numbers (8000–48000). The major conclusions of this study were: a) the presence of showerhead film holes along the leading edge enhances the internal impingement heat transfer coefficients significantly, and b) while the numerical predictions of impingement heat transfer coefficients for the no-showerhead case were in good agreement with the measured values, the case with showerhead flow was underpredicted by as much as 30% indicating a need for a more elaborate turbulence modeling.

Turbine Blade Platform Impingement Cooling With Effects of Film Extraction and Roughness

2005 ◽  
Author(s):  
Ronald S. Bunker ◽  
Jeremy C. Bailey
Keyword(s):  
Heat Transfer ◽  
Braze Alloy ◽  
Jet Impingement ◽  
Suction Side ◽  
Transfer Coefficients ◽  
Impingement Cooling ◽  
Heat Transfer Coefficients ◽  
Impingement Jet ◽  
Impingement Heat Transfer ◽  
Prior Literature

With the movement of combustion systems to flatter exit temperature profiles for the purpose of reduced emissions, vane endwalls and blade platforms are experiencing higher gas temperatures than previously. While vane endwalls may be cooled by conventional methods extended from the airfoil techniques, blade platforms require simple but robust cooling methods that are amenable to the high rotational loads. This study presents a platform cooling solution that utilizes a single impingement jet directed to the underside of the platform from the forward shank face. Detailed local distributions of heat transfer coefficients are presented for the cooled platform region formed by the cavity between the pressure side and suction side of two adjacent blade castings. Fundamental understanding is provided for impingement into this confined cavity region, with two differing jet positions. The effects of jet impingement distance to the surface from Z/D of 1.5 to 8, and jet Reynolds number from 65,000 to 155,000 are investigated. Furthermore, to augment the cooled surface heat transfer coefficients, surface roughness is applied by a patented method appropriate to actual turbine hardware. The single cooling jet produces a platform cooling distribution that may be treated as two distinct regions. The primary impingement region is seen to behave in line with expectations from prior literature, with some cavity geometry effects. Impingement heat transfer coefficients are increased by as much as 50% through the use of an applied randomly roughened surface that models an actual braze alloy method. This roughness benefit is however lost if the impingement cooling jet is not relatively close to the platform surface. The non-impingement heat transfer regions of the platform are affected only by the total cooling flow rate supplied by the impingement jet.

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