Blade Resonant Forced Response Excited by Combustor Acoustic Eigenmodes

Author(s):  
Arrigo Beretta-Müller ◽  
Jaroslaw Szwedowicz

In accordance with common engineering practice, the main source for forced response and subsequent high cycle fatigue problems in axial turbines is classical rotor-stator interaction. This criterion determines the excitability of a blade row for its relative circumferential motion with respect to upstream and downstream blade rows that generate time dependent pressure fields due to potential and viscous flow phenomena as well as possible shock waves. This publication focuses on a less common source of blade vibration excitation induced by acoustic eigenmodes of a combustion chamber. The article gives an overview of a historical example where acoustic pulsations had the potential for exciting harmful vibration on the adjacent first rotating turbine blade row. A 3D acoustic FEM analysis is performed to predict acoustic eigenmodes of the combustion cavity that could potentially excite vibration of the first turbine stage. Acoustic modes in the range of the critical frequencies from the point of view of resonance with structural eigenfrequencies of neighbouring components are identified and compared to engine measurements. The knowledge gained of the critical frequencies allows for mitigation of the excitation sources with Helmholtz dampers. This paper delivers an additional excitability criterion of rotating blades by acoustic pressure fluctuations in the combustor. Turbine blade excitation is currently assessed only by considering the number of burners in the combustor chamber.

1997 ◽  
Vol 119 (1) ◽  
pp. 85-93 ◽  
Author(s):  
K. C. Hall ◽  
P. D. Silkowski

In this paper, we present an analysis of the unsteady aerodynamic response of cascades due to incident gusts (the forced response problem) or blade vibration (the flutter problem) when the cascade is part of a multistage fan, compressor, or turbine. Most current unsteady aerodynamic models assume the cascade to be isolated in an infinitely long duct. This assumption, however, neglects the potentially important influence of neighboring blade rows. We present an elegant and computationally efficient method to model these neighboring blade row effects. In the present method, we model the unsteady aerodynamic response due to so-called spinning modes (pressure and vorticity waves), with each mode corresponding to a different circumferential wave number and frequency. Then, for each mode, we compute the reflection and transmission coefficients for each blade row. These coefficients can be obtained from any of the currently available unsteady linearized aerodynamic models of isolated cascades. A set of linear equations is then constructed that couples together the various spinning modes, and the linear equations are solved via LU decomposition. Numerical results are presented for both the gust response and blade vibration problems. To validate our model, we compare our results to other analytical models, and to a multistage vortex lattice model. We show that the effect of neighboring blade rows on the aerodynamic damping of vibrating cascades is significant, but nevertheless can be modeled with a small number of modes.


Author(s):  
Kenneth C. Hall ◽  
Peter D. Silkowski

In this paper, we present an analysis of the unsteady aerodynamic response of cascades due to incident gusts (the forced response problem) or blade vibration (the flutter problem) when the cascade is part of a multistage fan, compressor, or turbine. Most current unsteady aerodynamic models assume the cascade to be isolated in an infinitely long duct. This assumption, however, neglects the potentially important influence of neighboring blade rows. We present an elegant and computationally efficient method to model these neighboring blade row effects. In the present method, we model the unsteady aerodynamic response due to so-called spinning modes (pressure and vorticity waves), with each mode corresponding to a different circumferential wave number and frequency. Then, for each mode, we compute the reflection and transmission coefficients for each blade row. These coefficients can be obtained from any of the currently available unsteady linearized aerodynamic models of isolated cascades. A set of linear equations is then constructed that couples together the various spinning modes, and the linear equations are solved via LU decomposition. Numerical results are presented for both the gust response and blade vibration problems. To validate our model, we compare our results to other analytical models, and to a multistage vortex lattice model. We show that the effect of neighboring blade rows on the aerodynamic damping of vibrating cascades is significant, but nevertheless can be modeled with a small number of modes.


Author(s):  
Abdulnaser I. Sayma ◽  
Mehdi Vahdti ◽  
Mehmet Imregun ◽  
John Marshal

This paper describes a numerical modelling methodology for fan blade forced response calculations by considering the low-pressure compression system (LPCS) as a whole in order to include flow distortions caused by the asymmetric flight intake upstream, and the pylon downstream. Emphasis also is placed on blade mistuning or mis-placement which may be due to inherent manufacturing and assembly tolerances, or to small inservice displacements. Several levels of geometric complexity were used in the analysis, ranging from an isolated fan bladerow to a complete LPCS of a large-diameter aero-engine, consisting of the intake duct, the fan assembly, the outflow guide vanes, the pylon and a downstream nozzle. The aerodynamic model was coupled to a finite element model of the fan assembly for computing the blade vibration levels. The study revealed two major findings. The first is the unsteady forcing under one engine-order (1EO) excitation is found to be linked to the mean shock position on the fan blade, the highest forcing occurring when the shock is just swallowed since this position is particularly sensitive to pressure fluctuations. The second finding is that the 1EO fan assembly forcing resulting from an asymmetric intake and the pylon are of comparable magnitude but their relative phasing is the key parameter in determining the overall fan forced response levels.


Author(s):  
Albert Kammerer ◽  
Reza S. Abhari

Forming the first part of a two-part paper, the experimental approach to acquire resonant vibration data is presented here. Part 2 deals with the estimation of damping. During the design process of turbomachinery components, mechanical integrity has to be guaranteed with respect to high cycle fatigue of blades subject to forced response or flutter. This requires the determination of stress levels within the blade which in turn depend on the forcing function and damping. The vast majority of experimental research in this field has been performed on axial configurations for both compressors and turbines. This experimental study aims to gain insight into forced response vibration at resonance for a radial compressor. For this purpose a research impeller was instrumented with dynamic strain gauges and operated under resonant conditions. Modal properties were analysed using FEM and verified using an optical method termed Electronic-Speckle-Pattern-Correlation-Interferometry (ESPI). During the experiment, unsteady forces acting on the blades were generated by grid installations upstream of the impeller which created a distorted inlet flow pattern. The associated flow properties were measured using an aerodynamic probe. The resultant pressure fluctuations on the blade surface and the corresponding frequency content were assessed using unsteady CFD. The response of the blades was measured for three resonant crossings which could be distinguished by the excitation order and the natural frequency of the blades. Measurements were undertaken for a number of inlet pressure settings starting at near vacuum and then increasing. The overall results showed that the installed distortion screens generated harmonics in addition to the fundamental frequency. The resonant response of the first and second blade mode showed that the underlying dynamics support a single-degree-of-freedom model.


Author(s):  
Albert Kammerer ◽  
Reza S. Abhari

Forming the first part of a two-part paper, the experimental approach to acquire resonant vibration data is presented here. Part II deals with the estimation of damping. During the design process of turbomachinery components, mechanical integrity has to be guaranteed with respect to high cycle fatigue of blades subject to forced response or flutter. This requires the determination of stress levels within the blade, which in turn depend on the forcing function and damping. The vast majority of experimental research in this field has been performed on axial configurations for both compressors and turbines. This experimental study aims to gain insight into forced response vibration at resonance for a radial compressor. For this purpose, a research impeller was instrumented with dynamic strain gauges and operated under resonant conditions. Modal properties were analyzed using finite element method and verified using an optical method termed electronic-speckle-pattern-correlation-interferometry. During the experiment, unsteady forces acting on the blades were generated by grid installations upstream of the impeller, which created a distorted inlet flow pattern. The associated flow properties were measured using an aerodynamic probe. The resultant pressure fluctuations on the blade surface and the corresponding frequency content were assessed using unsteady computational fluid dynamics. The response of the blades was measured for three resonant crossings, which could be distinguished by the excitation order and the natural frequency of the blades. Measurements were undertaken for a number of inlet pressure settings starting at near vacuum and then increasing. The overall results showed that the installed distortion screens generated harmonics in addition to the fundamental frequency. The resonant response of the first and the second blade mode showed that the underlying dynamics support a single-degree-of-freedom model.


2015 ◽  
Vol 31 (2) ◽  
pp. 505-518 ◽  
Author(s):  
Jiaqi Luo ◽  
Feng Liu ◽  
Ivan McBean

2007 ◽  
Vol 2007 ◽  
pp. 1-10 ◽  
Author(s):  
Shijie Guo

This paper demonstrates the investigations on the blade vibration of a radial inflow micro gas turbine wheel. Firstly, the dependence of Young's modulus on temperature was measured since it is a major concern in structure analysis. It is demonstrated that Young's modulus depends on temperature greatly and the dependence should be considered in vibration analysis, but the temperature gradient from the leading edge to the trailing edge of a blade can be ignored by applying the mean temperature. Secondly, turbine blades suffer many excitations during operation, such as pressure fluctuations (unsteady aerodynamic forces), torque fluctuations, and so forth. Meanwhile, they have many kinds of vibration modes, typical ones being blade-hub (disk) coupled modes and blade-shaft (torsional, longitudinal) coupled modes. Model experiments and FEM analysis were conducted to study the coupled vibrations and to identify the modes which are more likely to be excited. The results show that torque fluctuations and uniform pressure fluctuations are more likely to excite resonance of blade-shaft (torsional, longitudinal) coupled modes. Impact excitations and propagating pressure fluctuations are more likely to excite blade-hub (disk) coupled modes.


Author(s):  
Jens Aschenbruck ◽  
Christopher E. Meinzer ◽  
Linus Pohle ◽  
Lars Panning-von Scheidt ◽  
Joerg R. Seume

The regeneration of highly loaded turbine blades causes small variations of their geometrical parameters. To determine the influence of such regeneration-induced variances of turbine blades on the nozzle excitation, an existing air turbine is extended by a newly designed stage. The aerodynamic and the structural dynamic behavior of the new turbine stage are analyzed. The calculated eigenfrequencies are verified by an experimental modal analysis and are found to be in good agreement. Typical geometric variances of overhauled turbine blades are then applied to stator vanes of the newly designed turbine stage. A forced response analysis of these vanes is conducted using a uni-directional fluid-structure interaction approach. The effects of geometric variances on the forced response of the rotor blade are evaluated. It is shown that the vibration amplitudes of the response are significantly higher for some modes due to the additional wake excitation that is introduced by the geometrical variances e.g. 56 times higher for typical MRO-induced variations in stagger-angle.


Author(s):  
T. Valkov ◽  
C. S. Tan

A computational approach, based on a spectral-element Navier-Stokes solver, has been applied to the study of the unsteady flow arising from wake-stator interaction. Direct, as well as turbulence-model calculations, provide insight into the mechanics of the unsteady flow and demonstrate the potential for controlling its effects. The results show that the interaction between the wakes and the stator blades produces a characteristic pattern of vortical disturbances, which have been correlated to the pressure fluctuations. Within the stator passage, the wakes migrate towards the pressure surface where they evolve into counter-rotating vortices. These vortices are the dominant source of disturbances over the pressure surface of the stator blade. Over the suction surface of the stator blade, the disturbances are due to the distortion and detachment of boundary layer fluid. They can be reduced by tailoring the blade loading or by applying non-uniform suction.


Author(s):  
Johann Gross ◽  
Malte Krack ◽  
Harald Schoenenborn

The prediction of aerodynamic blade forcing is a very important topic in turbomachinery design. Usually, the wake from the upstream blade row and the potential field from the downstream blade row are considered as the main causes for excitation, which in conjunction with relative rotation of neighboring blade rows, give rise to dynamic forcing of the blades. In addition to those two mechanisms so-called Tyler-Sofrin (or scattered or spinning) modes, which refer to the acoustic interaction with blade rows further up- or downstream, may have a significant impact on blade forcing. In particular, they lead to considerable blade-to-blade variations of the aerodynamic loading. In part 1 of the paper a study of these effects is performed on the basis of a quasi 3D multi-row and multi-passage compressor configuration. Part 2 of the paper proposes a method to analyze the interaction of the aerodynamic forcing asymmetries with the already well-studied effects of random mistuning stemming from blade-to-blade variations of structural properties. Based on a finite element model of a sector, the equations governing the dynamic behavior of the entire bladed disk can be efficiently derived using substructuring techniques. The disk substructure is assumed as cyclically symmetric, while the blades exhibit structural mistuning and linear aeroelastic coupling. In order to avoid the costly multi-stage analysis, the variation of the aerodynamic loading is treated as an epistemic uncertainty, leading to a stochastic description of the annular force pattern. The effects of structural mistuning and stochastic aerodynamic forcing are first studied separately and then in a combined manner for a blisk of a research compressor without and with aeroelastic coupling.


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