Experimental Evaluation of Thermal and Mass Transfer Techniques to Measure Adiabatic Effectiveness With Various Coolant to Freestream Property Ratios

Author(s):  
Connor J. Wiese ◽  
James L. Rutledge ◽  
Marc D. Polanka

As gas turbine engine temperatures increase, experimentally evaluating the necessary cooling schemes becomes increasingly cost prohibitive at engine conditions. Thus, researchers conduct film cooling experiments near room temperature and attempt to scale the results to engine conditions. Although thermal measurements of film cooling adiabatic effectiveness are common, an increasingly popular method of evaluating adiabatic effectiveness employs pressure sensitive paint and the heat-mass transfer analogy. Mass transfer methods are attractive because an impermeable model can be used as an analog for a perfectly adiabatic wall; however, the mass transfer analogy is imperfect. The suitability of mass transfer methods as a substitute for thermal methods is of interest in the present work. Much scaling work has been dedicated to the influence of the coolant-to-freestream density ratio, but other fluid properties that differ between experimental and engine conditions have only been considered in more recent work. Most notably in the context of an examination of the ability of mass transfer methods to serve as a proxy for thermal methods are the properties that directly influence thermal transport — thermal conductivity and specific heat. That is, even with an adiabatic wall there is still heat transfer between the freestream flow and the coolant plume and the mass transfer analogy would not be expected to account for the specific heat or thermal conductivity distributions within the flow field. Using various coolant gases (air, carbon dioxide, nitrogen and argon) and comparing with thermal experiments, the efficacy of the pressure sensitive paint method as a direct substitute for thermal measurements was evaluated on a simulated leading edge model with compound coolant injection. The results thus allow examination of how the two methods respond to different property variations. Overall, the pressure sensitive paint technique was found to over predict the adiabatic effectiveness of a particular coolant flow when compared to the results obtained from infrared thermography, but still reveals a great deal of valuable information regarding the coolant flow structure.

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Luke J. McNamara ◽  
Jacob P. Fischer ◽  
James L. Rutledge ◽  
Marc D. Polanka

Abstract To be representative of engine conditions, a measurement of film cooling behavior with an experiment must involve matching certain nondimensional parameters, such as freestream Reynolds number. However, the coolant flowrate must also be scaled between the experiments and engine conditions to accurately predict film cooling effectiveness. This process is complicated by gas property variation with temperature. Additionally, selection of the appropriate coolant flowrate parameter to scale from low to high temperatures is a topic of continued uncertainty. Furthermore, experiments are commonly conducted using thermal measurement techniques with infrared thermography (IR), but the use of pressure-sensitive paints (PSPs) implementing the heat-mass transfer analogy is also common. Thus, the question arises of how the adiabatic effectiveness distributions compare between mass transfer experimental methods and thermal experimental methods and whether these two methods are sensitive to coolant flowrate parameters in different ways. In this study, a thermal technique with IR was compared with a heat-mass transfer method with a PSP on a flat plate model with a 7-7-7 film cooling hole. While adiabatic effectiveness is best scaled by accounting for specific heats with the advective capacity ratio (ACR) using thermal techniques, results revealed that PSP measurements are scaled best with the mass flux ratio (M). The difference in these methods has significant implications for engine designers that rely on PSP experimental data to predict engine thermal behavior as PSP is fundamentally not sensitive to the same relevant physical mechanisms to which thermal methods are sensitive.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Connor J. Wiese ◽  
James L. Rutledge ◽  
Marc D. Polanka

Experimentally evaluating gas turbine cooling schemes is generally prohibitive at engine conditions. Thus, researchers conduct film cooling experiments near room temperature and attempt to scale the results to engine conditions. An increasingly popular method of evaluating adiabatic effectiveness employs pressure sensitive paint (PSP) and the heat–mass transfer analogy. The suitability of mass transfer methods as a substitute for thermal methods is of interest in the present work. Much scaling work has been dedicated to the influence of the coolant-to-freestream density ratio (DR), but other fluid properties also differ between experimental and engine conditions. Most notably in the context of an examination of the ability of PSP to serve as a proxy for thermal methods are the properties that directly influence thermal transport. That is, even with an adiabatic wall, there is still heat transfer between the freestream flow and the coolant plume, and the mass transfer analogy would not be expected to account for the specific heat or thermal conductivity distributions within the flow. Using various coolant gases (air, carbon dioxide, nitrogen, and argon) and comparing with thermal experiments, the efficacy of the PSP method as a direct substitute for thermal measurements was evaluated on a cylindrical leading edge model with compound coolant injection. The results thus allow examination of how the two methods respond to different property variations. Overall, the PSP technique was found to overpredict the adiabatic effectiveness when compared to the results obtained from infrared (IR) thermography, but still reveals valuable information regarding the coolant flow.


Author(s):  
Luke J. McNamara ◽  
Jacob P. Fischer ◽  
James L. Rutledge ◽  
Marc D. Polanka

Abstract To be representative of engine conditions, a measurement of film cooling behavior on an experimental model must have certain nondimensional parameters matched, such as the freestream Reynolds number. However, the coolant flow rate must also be properly scaled between the low temperature tests and engine temperatures to accurately predict film cooling effectiveness. This process is complicated by gas property variation with temperature. Additionally, selection of the appropriate coolant flow rate parameter to scale from low to high temperatures is a topic of continued uncertainty. Furthermore, experiments are commonly conducted using thermal measurement techniques with infrared thermography (IR) but the use of pressure sensitive paints (PSPs) implementing the heat-mass transfer analogy is also common. Thus, the question arises of how the adiabatic effectiveness distributions compare between mass transfer experimental methods and thermal experimental methods and whether these two methods are sensitive to coolant flow rate parameters in different ways. In this study, a thermal technique with IR was compared to a heat-mass transfer method with a PSP on a flat plate model with a 7-7-7 film cooling hole. While adiabatic effectiveness is best scaled by accounting for specific heats with the advective capacity ratio (ACR) using thermal techniques, results revealed that PSP measurements are scaled best with the mass flux ratio (M). The difference in these methods has significant implications for engine designers that rely on PSP experimental data to predict engine thermal behavior as PSP is fundamentally not sensitive to the same highly relevant physical mechanisms to which thermal methods are sensitive.


2021 ◽  
pp. 1-25
Author(s):  
Connor Wiese ◽  
James L. Rutledge

Abstract For many years, there has been interest in evaluating the effect of density differences between the coolant and the freestream in terms of the cooling effectiveness. Numerous experiments have been conducted with different cooling gases or different temperature gases to evaluate the effect of the density ratio. With little agreement on the best way to scale the density ratio effect, it has become commonplace for some researchers to insist upon matching the density ratio for experimental work. Unfortunately, the density is not the only property that differs between the various coolant gases used in experiments, and it is certainly not the only property difference between the coolant and the freestream in actual engines. In the present work, we isolate some of these effects through film cooling experiments with carefully selected and conditioned coolant gases at near identical densities but exhibiting other property differences. Most significantly, coolant specific heat varied, but subtle viscosity and thermal conductivity effects were present. Through measurements of the adiabatic effectiveness from a film cooling hole on a leading edge model, we are able to show that the specific heat effect is just as important as the density effect, providing more evidence that effects in prior research attributed to density differences, are actually a combination of density and other property differences.


Author(s):  
Connor J. Wiese ◽  
James L. Rutledge

Abstract For many years, there has been interest in evaluating the effect of density differences between the coolant and the freestream in terms of the cooling effectiveness. Numerous experiments have been conducted with different cooling gases or different temperature gases to evaluate the effect of the density ratio. With little agreement on the best way to scale the density ratio effect, it has become commonplace for some researchers to insist upon matching the density ratio for experimental work. Unfortunately, the density is not the only property that differs between the various coolant gases used in experiments, and it is certainly not the only property difference between the coolant and the freestream in actual engines. In the present work, we isolate some of these effects through film cooling experiments with carefully selected and conditioned coolant gases at near identical densities but exhibiting other property differences. Most significantly, coolant specific heat varied, but subtle viscosity and thermal conductivity effects were present. Through measurements of the adiabatic effectiveness from a film cooling hole on a leading edge model, we are able to show that the specific heat effect is just as important as the density effect, providing more evidence that effects in prior research attributed to density differences, are actually a combination of density and other property differences.


Author(s):  
Daniel A. Salinas ◽  
Izhar Ullah ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
John W. McClintic ◽  
...  

Abstract The effects of mainstream flow velocity, density ratio (DR), and coolant-to-mainstream mass flow ratio (MFR) were investigated on a vane endwall in a transonic, annular cascade. A blow down facility consisting of five vanes was used. The film cooling effectiveness was measured using binary pressure sensitive paint (BPSP). The mainstream flow was set using isentropic exit Mach numbers of 0.7 and 0.9. The coolant-to-mainstream density ratio varied from 1.0 to 2.0. The coolant to mainstream MFR varied from 0.75% to 1.25%. The endwall was cooled by eighteen discrete holes located upstream of the vane passage to provide cooling to the upstream half of the endwall. Due to the curvature of the vane endwall, the upstream holes provided uniform coverage entering the endwall passage. The coverage was effective leading to the throat of the passage, where the downstream holes could provide additional protection. Increasing the coolant flowrate increased the effectiveness provided by the film cooling holes. Increasing the density of the coolant increases the effectiveness on the endwall while enhancing the lateral spread of the coolant. Finally, increasing the velocity of the mainstream while holding the MFR constant also yields increased protection on the endwall. Over the range of flow conditions considered in this study, the binary pressure sensitive paint proved to be a valuable tool for obtaining detailed pressure and film effectiveness distributions.


Author(s):  
A. Suryanarayanan ◽  
B. Ozturk ◽  
M. T. Schobeiri ◽  
J. C. Han

Film cooling effectiveness is measured on a rotating turbine blade platform for coolant injection through discrete holes using pressure sensitive paint technique (PSP). Most of the existing literatures provide information only for stationary end-walls. The effects of rotation on the platform film cooling effectiveness are not well documented. Hence, the existing 3-stage turbine research facility at TPFL, Texas A&M University was re-designed and installed to enable coolant gas injection on the 1st stage rotor platform. Two distinct coolant supply loops were incorporated into the rotor to facilitate separate feeds for upstream cooling using stator-rotor gap purge flow and downstream discrete-hole film cooling. As a continuation of the previously published work involving stator-rotor gap purge cooling, this study investigates film cooling effectiveness on the 1st stage rotor platform due to coolant gas injection through nine discrete holes located downstream within the passage region. Film cooling effectiveness is measured for turbine rotor frequencies of 2400rpm, 2550rpm and 3000rpm corresponding to rotation numbers of Ro = 0.18, 0.19 and 0.23 respectively. For each of the turbine rotational frequencies, film cooling effectiveness is determined for average film-hole blowing ratios of Mholes = 0.5, 0.75, 1.0, 1.25, 1.5 and 2.0. To provide a complete picture of hub cooling under rotating conditions, simultaneous injection of coolant gas through upstream stator-rotor purge gap and downstream discrete film-hole is also studied. The combined tests are conducted for gap purge flow corresponding to coolant to mainstream mass flow ratio of MFR = 1% with three downstream film-hole blowing ratios of Mholes = 0.75, 1.0 and 1.25 for each of the three turbine speeds. The results for combined upstream stator-rotor gap purge flow and downstream discrete holes provide information about the optimum purge flow coolant mass, average coolant hole blowing ratios for each rotational speed and coolant injection location along the passage to obtain efficient platform film cooling.


Author(s):  
C. P. Lee ◽  
J. C. Han

The effect of heat transfer on film cooling has been studied analytically. The proposed model shows that the non-adiabatic film cooling effectiveness will increase with increasing of the heat transfer parameter, Ū / (ρVCp)2, on the convex, the flat and the concave walls over the entire range of film cooling parameter, X/MS. On the convex wall with a blowing rate, M, of 0.51 and a heat transfer parameter of 10−3 at the typical engine conditions, the non-adiabatic effectiveness can be higher than the adiabatic effectiveness by 45% at a film cooling parameter of 103; while the film temperature can be lower than the adiabatic wall by 18°C (32°F) at a dimensionless distance of 500. The model can be extended and applied to the heat transfer analysis for any kind of turbine blade with film cooling.


2021 ◽  
Author(s):  
Izhar Ullah ◽  
Sulaiman M. Alsaleem ◽  
Lesley M. Wright ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han

Abstract This work is an experimental study of film cooling effectiveness on a blade tip in a stationary, linear cascade. The cascade is mounted in a blowdown facility with controlled inlet and exit Mach numbers of 0.29 and 0.75, respectively. The free stream turbulence intensity is measured to be 13.5 % upstream of the blade’s leading edge. A flat tip design is studied, having a tip gap of 1.6%. The blade tip is designed to have 15 shaped film cooling holes along the near-tip pressure side (PS) surface. Fifteen vertical film cooling holes are placed on the tip near the pressure side. The cooling holes are divided into a 2-zone plenum to locally maintain the desired blowing ratios based on the external pressure field. Two coolant injection scenarios are considered by injecting coolant through the tip holes only and both tip and PS surface holes together. The blowing ratio (M) and density ratio (DR) effects are studied by testing at blowing ratios of 0.5, 1.0, and 1.5 and three density ratios of 1.0, 1.5, and 2.0. Three different foreign gases are used to create density ratio effect. Over-tip flow leakage is also studied by measuring the static pressure distributions on the blade tip using the pressure sensitive paint (PSP) measurement technique. In addition, detailed film cooling effectiveness is acquired to quantify the parametric effect of blowing ratio and density ratio on a plane tip design. Increasing the blowing ratio and density ratio resulted in increased film cooling effectiveness at all injection scenarios. Injecting coolant on the PS and the tip surface also resulted in reduced leakage over the tip. The conclusions from this study will provide the gas turbine designer with additional insight on controlling different parameters and strategically placing the holes during the design process.


Author(s):  
Tommaso Bacci ◽  
Alessio Picchi ◽  
Bruno Facchini

Shaped holes are considered as an effective solution to enhance gas turbine film-cooling performance, as they allow to increase the coolant mass-flux, while limiting the detrimental lift-off phenomena. A great amount of work has been carried out in past years on basic flat plate configurations while a reduced number of experimental works deals with a quantitative assessment of the influence of curvature and vane pressure gradient. In the present work PSP (Pressure Sensitive Paint) technique is used to detail the adiabatic effectiveness generated by axial shaped holes with high value of Area Ratio close to 7, in three different configurations with the same 1:1 scale: first of all, a flat plate configuration is examined; after that, the film-cooled pressure and suction sides of a turbine vane model are investigated. Tests were performed varying the blowing ratio and imposing a density ratio of 2.5 . The experimental results are finally compared to the predictions of two different correlations, developed for flat plate configurations.


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