Flowfield of a Shaped Film Cooling Hole Over a Range of Compound Angles

2018 ◽  
Author(s):  
Shane Haydt ◽  
Stephen Lynch
Keyword(s):  
Film Cooling ◽  
Gas Turbines ◽  
Density Ratio ◽  
Streamwise Vortex ◽  
Streamwise Direction ◽  
Cooling Hole ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
Large Compound ◽  
Hole Interaction

Film cooling holes are a well-established cooling technique used in gas turbines to keep component metal temperatures in an acceptable range. A streamwise-oriented film cooling hole creates a symmetric counter-rotating vortex pair (CRVP) due to the jet interaction with the crossflow. As the orientation of the film cooling hole is incrementally misaligned with the streamwise direction (known as a compound angle), one of the vortices in the CRVP gains strength at the expense of the other until there is a single streamwise vortex that dominates the flowfield. This vortex diffuses the coolant jet and impinges hot gas onto the surface, which can augment heat transfer coefficients in a region uncovered by coolant. Although this has been well studied for cylindrical holes, there is less understanding about the nature of this phenomenon for shaped holes, which are intended to diffuse coolant laterally to minimize flowfield interaction. In the present study, particle image velocimetry (PIV) was used to measure the flowfield of compound angled shaped film cooling holes at several downstream planes normal to the streamwise direction. Five compound angled 7-7-7 holes were tested, from a streamwise oriented hole (0° compound angle) to a 60° compound angle hole, in increments of 15°. All cases were tested at a density ratio of 1.0 and blowing ratios ranging from 1.0 to 4.0. Experimental data shows that the circulation increases as compound angle increases because the flowfield transitions from a CRVP to a single streamwise vortex. For large compound angles, the streamwise vortex lifts the core of the jet off of the surface, isolating the coolant from the endwall. Measurements also indicate hole-to-hole interaction downstream for cases with high blowing ratio and large compound angle. Flowfield results are compared with adiabatic effectiveness results from a companion study in order to explain hole-to-hole interaction trends.

Cooling Effectiveness for a Shaped Film Cooling Hole at a Range of Compound Angles

2018 ◽  
Author(s):  
Shane Haydt ◽  
Stephen Lynch
Keyword(s):  
Film Cooling ◽  
Gas Turbines ◽  
Convective Heat Transfer Coefficient ◽  
Density Ratio ◽  
Lateral Spread ◽  
Lateral Motion ◽  
Cooling Hole ◽  
Adiabatic Effectiveness ◽  
Compound Angle ◽  
Hole Interaction

Shaped film cooling holes are a well-established cooling technique used in gas turbines to keep component metal temperatures in an acceptable range. One of the goals of film cooling is to reduce the driving temperature for convection at the wall, the success of which is generally represented by the film cooling adiabatic effectiveness. However, the introduction of a film cooling jet-in-crossflow, especially if it is oriented at a compound angle, can augment the convective heat transfer coefficient and dominate the flowfield. The present work aims to understand the effect that a compound angle has on the flowfield and adiabatic effectiveness of a shaped film cooling hole. Five orientations of the public 7-7-7 shaped film cooling hole were tested, from a streamwise oriented hole (0° compound angle) to a 60° compound angle hole, in increments of 15°. Additionally, two pitchwise spacings of P/D = 3 and 6 were tested to examine the effect of hole-to-hole interaction. All cases were tested at a density ratio of 1.2 and blowing ratios ranging from 1.0 to 4.0. Experimental results show that increasing compound angle leads to increased lateral spread of coolant, and enables higher laterally-averaged effectiveness at high blowing ratios. A smaller pitchwise spacing leads to more complete coverage of the endwall, and has higher laterally averaged effectiveness even when normalized by coverage ratio, suggesting that hole to hole interaction is important for compound angled holes. Steady RANS CFD was not able to capture the exact effectiveness levels, but did predict many of the observed trends. The lateral motion of the coolant jet was also quantified, both from the experimental data and the CFD prediction, and as expected, holes with a higher compound angle and higher blowing ratio have greater lateral motion, which generally also promotes hole-to-hole interaction.

Cooling Effectiveness for a Shaped Film Cooling Hole at a Range of Compound Angles

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Shane Haydt ◽  
Stephen Lynch
Keyword(s):  
Film Cooling ◽  
Gas Turbines ◽  
Convective Heat Transfer Coefficient ◽  
Density Ratio ◽  
Lateral Spread ◽  
Lateral Motion ◽  
Cooling Hole ◽  
Adiabatic Effectiveness ◽  
Compound Angle ◽  
Hole Interaction

Shaped film cooling holes are a well-established cooling technique used in gas turbines to keep component metal temperatures in an acceptable range. One of the goals of film cooling is to reduce the driving temperature for convection at the wall, the success of which is generally represented by the film cooling adiabatic effectiveness. However, the introduction of a film cooling jet-in-crossflow, especially if it is oriented at a compound angle, can augment the convective heat transfer coefficient and dominate the flowfield. This work aims to understand the effect that a compound angle has on the flowfield and adiabatic effectiveness of a shaped film cooling hole. Five orientations of the public 7–7–7 shaped film cooling hole were tested, from a streamwise-oriented hole (0 deg compound angle) to a 60 deg compound angle hole, in increments of 15 deg. Additionally, two pitchwise spacings of P/D = 3 and 6 were tested to examine the effect of hole-to-hole interaction. All cases were tested at a density ratio of 1.2 and blowing ratios ranging from 1.0 to 4.0. The experimental results show that increasing compound angle leads to increased lateral spread of coolant and enables higher laterally averaged effectiveness at high-blowing ratios. A smaller pitchwise spacing leads to more complete coverage of the endwall and has higher laterally averaged effectiveness even when normalized by coverage ratio, suggesting that hole to hole interaction is important for compound angled holes. Steady Reynolds-averaged Navier–Stokes computational fluid dynamics (CFD) was not able to capture the exact effectiveness levels, but did predict many of the observed trends. The lateral motion of the coolant jet was also quantified, both from the experimental data and the CFD prediction, and as expected, holes with a higher compound angle and higher blowing ratio have greater lateral motion, which generally also promotes hole-to-hole interaction.

scholarly journals Entrance Effects on Diffused Film-Cooling Holes

1998 ◽  
Author(s):  
A. Kohli ◽  
K. A. Thole
Keyword(s):  
Reynolds Number ◽  
Film Cooling ◽  
Gas Turbines ◽  
High Performance ◽  
Computational Study ◽  
Density Ratio ◽  
Reynolds Numbers ◽  
Supply Channel ◽  
Cooling Hole ◽  
Film Cooling Holes

Film-cooling is a widely used method of prolonging blade life in high performance gas turbines and is implemented by injecting cold air through discrete holes on the blade surface. Most experimental research on film-cooling has been performed using round holes supplied by a stagnant plenum. This can be quite different from the actual turbine blade conditions in that a crossflow may be present whereby the internal channel Reynolds number could be as high as 90,000. This computational study uses a film-cooling hole that is inclined at 35° with respect to the mainstream and is diffused at the hole exit by 15°. An engine representative jet-to-mainstream density ratio of two was simulated. The test matrix consisted of fourteen different cases that were simulated for the two different blowing ratios in which the following effects were investigated: a) the effect of the orientation of the coolant supply channel relative to the cooling hole, b) the effect of the channel Reynolds number, and c) the effect of the metering length of the cooling hole. Results showed that the orientation of the coolant supply had a large effect whereby the worst orientation, in terms of a reduced adiabatic effectiveness, was predicted when the channel supplying the cooling hole was perpendicular to the mainstream. For this particular orientation, higher laterally averaged effectiveness occurred at lower channel Reynolds numbers and with the hole having a short metering length.

The Effect of a Meter-Diffuser Offset on Shaped Film Cooling Hole Adiabatic Effectiveness

2017 ◽  
Vol 139 (9) ◽  
Author(s):  
Shane Haydt ◽  
Stephen Lynch ◽  
Scott Lewis
Keyword(s):  
Film Cooling ◽  
Gas Turbines ◽  
Electrical Discharge Machining ◽  
Density Ratio ◽  
Navier Stokes ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Adiabatic Effectiveness ◽  
Improved Performance ◽  
Film Cooling Holes

Shaped film cooling holes are used extensively in gas turbines to reduce component temperatures. These holes generally consist of a metering section through the material and a diffuser to spread coolant over the surface. These two hole features are created separately using electrical discharge machining (EDM), and occasionally, an offset can occur between the meter and diffuser due to misalignment. The current study examines the potential impact of this manufacturing defect to the film cooling effectiveness for a well-characterized shaped hole known as the 7-7-7 hole. Five meter-diffuser offset directions and two offset sizes were examined, both computationally and experimentally. Adiabatic effectiveness measurements were obtained at a density ratio of 1.2 and blowing ratios ranging from 0.5 to 3. The detriment in cooling relative to the baseline 7-7-7 hole was worst when the diffuser was shifted upstream (aft meter-diffuser offset), and least when the diffuser was shifted downstream (fore meter-diffuser offset). At some blowing ratios and offset sizes, the fore meter-diffuser offset resulted in slightly higher adiabatic effectiveness than the baseline hole, due to a reduction in the high-momentum region of the coolant jet caused by a separation region created inside the hole by the fore meter-diffuser offset. Steady Reynolds-averaging Navier–Stokes (RANS) predictions did not accurately capture the levels of adiabatic effectiveness or the trend in the offsets, but it did predict the fore offset's improved performance.

The Effect of a Meter-Diffuser Offset on Shaped Film Cooling Hole Adiabatic Effectiveness

2016 ◽  
Author(s):  
Shane Haydt ◽  
Stephen Lynch ◽  
Scott Lewis
Keyword(s):  
Film Cooling ◽  
Gas Turbines ◽  
Electrical Discharge Machining ◽  
Density Ratio ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Adiabatic Effectiveness ◽  
Improved Performance ◽  
Film Cooling Holes

Shaped film cooling holes are used extensively in gas turbines to reduce component temperatures. These holes generally consist of a metering section through the material and a diffuser to spread coolant over the surface. These two hole features are created separately using electrical discharge machining, and occasionally an offset can occur between the meter and diffuser due to misalignment. The current study examines the potential impact of this manufacturing defect to the film cooling effectiveness for a well-characterized shaped hole known as the 7-7-7 hole. Five meter-diffuser offset directions and two offset sizes were examined, both computationally and experimentally. Adiabatic effectiveness measurements were obtained at a density ratio of 1.2 and blowing ratios ranging from 0.5 to 3. The detriment in cooling relative to the baseline 7-7-7 hole was worst when the diffuser was shifted upstream (aft meter-diffuser offset), and least when the diffuser was shifted downstream (fore meter-diffuser offset). At some blowing ratios and offset sizes, the fore meter-diffuser offset resulted in slightly higher adiabatic effectiveness than the baseline hole, due to a reduction in the high-momentum region of the coolant jet caused by a separation region created inside the hole by the fore meter-diffuser offset. Steady RANS predictions did not accurately capture the levels of adiabatic effectiveness or the trend in the offsets, but it did predict the fore offset’s improved performance.

Implementation of Hole-Pair in Ramp to Improve Film Cooling Effectiveness on a Plain Surface

2020 ◽  
Author(s):  
Sadam Hussain ◽  
Xin Yan
Keyword(s):  
Film Cooling ◽  
Gas Turbines ◽  
Density Ratio ◽  
Hole Pair ◽  
Cooling Effect ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Cooling Hole ◽  
Plain Surface

Abstract Film cooling is one of the most critical technologies in modern gas turbine engine to protect the high temperature components from erosion. It allows gas turbines to operate above the thermal limits of blade materials by providing the protective cooling film layer on outer surfaces of blade against hot gases. To get a higher film cooling effect on plain surface, current study proposes a novel strategy with the implementation of hole-pair into ramp. To gain the film cooling effectiveness on the plain surface, RANS equations combined with k-ω turbulence model were solved with the commercial CFD solver ANSYS CFX11.0. In the numerical simulations, the density ratio (DR) is fixed at 1.6, and the film cooling effect on plain surface with different configurations (i.e. with only cooling hole, with only ramp, and with hole-pair in ramp) were numerically investigated at three blowing ratios M = 0.25, 0.5, and 0.75. The results show that the configuration with Hole-Pair in Ramp (HPR) upstream the cooling hole has a positive effect on film cooling enhancement on plain surface, especially along the spanwise direction. Compared with the baseline configuration, i.e. plain surface with cylindrical hole, the laterally-averaged film cooling effectiveness on plain surface with HPR is increased by 18%, while the laterally-averaged film cooling effectiveness on plain surface with only ramp is increased by 8% at M = 0.5. As the blowing ratio M increases from 0.25 to 0.75, the laterally-averaged film cooling effectiveness on plain surface with HPR is kept on increasing. At higher blowing ratio M = 0.75, film cooling effectiveness on plain surface with HPR is about 19% higher than the configuration with only ramp.

Effect of Coolant Density on Leading Edge Showerhead Film Cooling Using PSP Measurement Technique

2013 ◽  
Author(s):  
Shiou-Jiuan Li ◽  
Shang-Feng Yang ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Pressure Sensitive ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
Low Speed Wind Tunnel

The density ratio effect on leading edge showerhead film cooling has been studied experimentally using the pressure sensitive paint (PSP) mass transfer analogy method. Leading edge model is a blunt body with a semi-cylinder and an after body. There are two designs: seven-row and three-row of film cooling holes for simulating vane and blade, respectively. The film holes are located at 0 (stagnation row), ±15, ±30, and ±45 deg for seven-row design, and at 0 and ±30 for three-row design. Four film holes configurations are used for both test designs: radial angle cylindrical holes, compound angle cylindrical holes, radial angle shaped holes, and compound angle shaped holes. Coolant to mainstream density ratio varies from DR = 1.0, 1.5, to 2.0 while blowing ratio varies from M = 0.5 to 2.1. Experiments were conducted in a low speed wind tunnel with Reynolds number 100,900 based on mainstream velocity and diameter of the cylinder. The mainstream turbulence intensity near leading edge model is about 7%. The results show the shaped holes have overall higher film cooling effectiveness than cylindrical holes, and radial angle holes are better than compound angle holes, particularly at higher blowing ratio. Larger density ratio makes more coolant attach to the surface and increases film protection for all cases. Radial angle shaped holes provides best film cooling at higher density ratio and blowing ratio for both designs.

The Effect of Internal Cross-Flow on the Adiabatic Effectiveness of Compound Angle Film Cooling Holes

2014 ◽  
Author(s):  
John W. McClintic ◽  
Sean R. Klavetter ◽  
Joshua B. Anderson ◽  
James R. Winka ◽  
David G. Bogard ◽  
...  
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Experimental Studies ◽  
Cross Flow ◽  
Operating Conditions ◽  
Turbine Engines ◽  
Turbine Engine ◽  
Adiabatic Effectiveness ◽  
Film Cooling Holes ◽  
Compound Angle

In gas turbine engines, film cooling holes are often fed by an internal cross-flow, with flow normal to the direction of the external flow around the airfoil. Many experimental studies have used a quiescent plenum to feed model film cooling holes and thus do not account for the effects of internal cross-flow. In this study, an experimental flat plate facility was constructed to study the effects of internal cross-flow on a row of cylindrical compound angle film cooling holes. Operating conditions were scaled, based on coolant hole Reynolds number and turbulence level, to match realistic turbine engine conditions. A cross-flow channel allowed for coolant to flow alternately in either direction perpendicular to the mainstream flow. Film cooling holes were operated at blowing ratios ranging from 0.5 to 2.0 at a density ratio of 1.5. There are relatively few studies available in literature that focus on the effects of cross-flow on film cooling performance, with no studies examining the effects of internal cross-flow on film cooling with round, compound angled holes. This study showed that significantly greater adiabatic effectiveness was achieved for cross-flow in the opposite direction of the span-wise direction of the coolant holes and provides possible explanations for this result.

Film Cooling Measurements for a Laidback Fan-Shaped Hole: Effect of Coolant Crossflow on Cooling Effectiveness and Heat Transfer

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Marc Fraas ◽  
Tobias Glasenapp ◽  
Achmed Schulz ◽  
Hans-Jörg Bauer
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Gas Flow ◽  
Density Ratio ◽  
Coolant Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Film Cooling Holes

Internal coolant passages of gas turbine vanes and blades have various orientations relative to the external hot gas flow. As a consequence, the inflow of film cooling holes varies as well. To further identify the influencing parameters of film cooling under varying inflow conditions, the present paper provides detailed experimental data. The generic study is performed in a novel test rig, which enables compliance with all relevant similarity parameters including density ratio. Film cooling effectiveness as well as heat transfer of a 10–10–10 deg laidback fan-shaped cooling hole is discussed. Data are processed and presented over 50 hole diameters downstream of the cooling hole exit. First, the parallel coolant flow setup is discussed. Subsequently, it is compared to a perpendicular coolant flow setup at a moderate coolant channel Reynolds number. For the perpendicular coolant flow, asymmetric flow separation in the diffuser occurs and leads to a reduction of film cooling effectiveness. For a higher coolant channel Reynolds number and perpendicular coolant flow, asymmetry increases and cooling effectiveness is further decreased. An increase in blowing ratio does not lead to a significant increase in cooling effectiveness. For all cases investigated, heat transfer augmentation due to film cooling is observed. Heat transfer is highest in the near-hole region and decreases further downstream. Results prove that coolant flow orientation has a severe impact on both parameters.

Flowfield Measurements for Film-Cooling Holes With Expanded Exits

1998 ◽  
Vol 120 (2) ◽  
pp. 327-336 ◽  
Author(s):  
K. Thole ◽  
M. Gritsch ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Mach Number ◽  
Film Cooling ◽  
Turbine Blades ◽  
Density Ratio ◽  
Round Hole ◽  
Turbulence Level ◽  
Jet In Crossflow ◽  
Expansion Angle ◽  
Cooling Hole ◽  
Film Cooling Holes

One viable option to improve cooling methods used for gas turbine blades is to optimize the geometry of the film-cooling hole. To optimize that geometry, effects of the hole geometry on the complex jet-in-crossflow interaction need to be understood. This paper presents a comparison of detailed flowfield measurements for three different single, scaled-up hole geometries, all at a blowing ratio and density ratio of unity. The hole geometries include a round hole, a hole with a laterally expanded exit, and a hole with a forward-laterally expanded exit. In addition to the flowfield measurements for expanded cooling hole geometries being unique to the literature, the testing facility used for these measurements was also unique in that both the external mainstream Mach number (Ma∞ = 0.25) and internal coolant supply Mach number (Mac = 0.3) were nearly matched. Results show that by expanding the exit of the cooling holes, both the penetration of the cooling jet and the intense shear regions are significantly reduced relative to a round hole. Although the peak turbulence level for all three hole geometries was nominally the same, the source of that turbulence was different. The peak turbulence level for both expanded holes was located at the exit of the cooling hole resulting from the expansion angle being too large. The peak turbulence level for the round hole was located downstream of the hole exit where the velocity gradients were very large.

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