Effects of Jetting Orifice Geometry Parameters and Channel Reynolds Number on Bended Channel Cooling for a Novel Internal Cooling Structure

2019 ◽  
Author(s):  
Wei He ◽  
Qinghua Deng ◽  
Juan He ◽  
Tieyu Gao ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Leading Edge ◽  
Jet Impingement ◽  
Suction Side ◽  
Outer Wall ◽  
Internal Cooling ◽  
Cooling Effectiveness ◽  
Blade Leading Edge

Abstract A novel internal cooling structure has been raised recently to enhance internal cooling effectiveness and reduce coolant requirement without using film cooling. This study mainly focuses on verifying the actual cooling performance of the structure and investigating the heat transfer mechanism of the leading edge part of the structure, named bended channel cooling. The cooling performances of the first stage of GE-E3 turbine with three different blade leading edge cooling structures (impingement cooling, swirl cooling and bended channel cooling) were simulated using the conjugate heat transfer method. Furthermore, the effects of jetting orifice geometry and channel Reynolds number were studied with simplified models to illustrate the flow and heat transfer characteristics of the bended channel cooling. The results show that the novel internal cooling structure has obvious advantages on the blade leading edge and suction side under operating condition. The vortex core structure in the bended channel depends on orifice width, but not channel Reynolds number. With the ratio of orifice width to outer wall thickness smaller than a critical value of 0.5, the coolant flows along the external surface of the channel in the pattern of “inner film cooling”, which is pushed by centrifugal force and minimizes the mixing with spent cooling air. Namely, the greatly organized coolant flow generates higher cooling effectiveness and lower coolant demand. Both the Nusselt number on the channel surfaces and total pressure loss increase significantly when the orifice width falls or channel Reynolds increases, but the wall jet impingement distance appears to be less influential.

Film Cooling Performances at Different Turbulence Intensities Using Conjugate Heat Transfer Analysis

2017 ◽  
Vol 872 ◽  
pp. 271-278
Author(s):  
Prasert Prapamonthon ◽  
Hua Zhao Xu ◽  
Jian Hua Wang
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Leading Edge ◽  
Suction Side ◽  
Heat Transfer Analysis ◽  
Internal Cooling ◽  
Large Area ◽  
Cooling Effectiveness ◽  
Flowing Fluid

This study presents a numerical investigation of cooling performances of a modified vane of the film-cooled vane reported by Timko (NASA CR-168289) at different mainstream turbulence intensities (Tus). A 3D conjugate heat transfer (CHT) analysis with SST k-ω turbulence model in FLUENT V.15 is used. Three different mechanisms in CHT analysis, i.e. fluid flow, heat convection between solid surfaces and flowing fluid in an external mainstream and internal cooling passages, and heat conduction within the vane structure, are simultaneously considered. Numerical results are conducted in terms of overall cooling effectiveness at Tu=3.3, 10, and 20%. Comparison between overall cooling effectiveness and film effectiveness under adiabatic assumption is discussed at the three Tus, also. The findings of this research indicate the following phenomena: 1) overall cooling effectiveness decreases with Tu, and this effect on the pressure side (PS) is stronger than that on the suction side (SS) in general. 2) By comparison with adiabatic film effectiveness, the level of overall cooling effectiveness in most regions is higher and more uniform than that of adiabatic film effectiveness for all three Tus. 3) In the leading edge (LE), when Tu increases, near the exits of film holes overall cooling effectiveness deteriorates, but adiabatic film effectiveness improves. Furthermore, a large area with relatively low overall cooling effectiveness is able to move with Tu in the LE region.

Turbine Blade Leading Edge Cooling With One Row of Normal or Tangential Impinging Jets

2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Nian Wang ◽  
Andrew F. Chen ◽  
Mingjie Zhang ◽  
Je-Chin Han
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Turbine Blade ◽  
Leading Edge ◽  
Jet Impingement ◽  
Test Surface ◽  
Test Model ◽  
Edge Region ◽  
Target Plate ◽  
Blade Leading Edge

Jet impingement cooling has been extensively used in the leading edge region of a gas turbine blade. This study focuses on the effect of jet impinging position on leading edge heat transfer. The test model is composed of a semicylindrical target plate, side exit slots, and an impingement jet plate. A row of cylindrical injection holes is located along the axis (normal jet) or the edge (tangential jet) of the semicylinder, on the jet plate. The jet-to-target-plate distance to jet diameter ratio (z/d) is 5 and the ratio of jet-to-jet spacing to jet diameter (s/d) is 4. The jet Reynolds number is varied from 10,000 to 30,000. Detailed impingement heat transfer coefficient distributions were experimentally measured by using the transient liquid crystal (TLC) technique. To understand the thermal flow physics, numerical simulations were performed using Reynolds-averaged Navier–Stokes (RANS) with two turbulence models: realizable k–ε (RKE) and shear stress transport k–ω model (SST). Comparisons between the experimental and the numerical results are presented. The results indicate that the local Nusselt numbers on the test surface increase with the increasing jet Reynolds number. The tangential jets provide more uniform heat transfer distributions as compared with the normal jets. For the normal jet impingement and the tangential jet impingement, the RKE model provides better prediction than the SST model. The results can be useful for selecting a jet impinging position in order to provide the proper cooling distribution inside a turbine blade leading edge region.

Turbine Blade Leading Edge Cooling With One Row of Normal or Tangential Impinging Jets

2017 ◽  
Author(s):  
Nian Wang ◽  
Andrew F. Chen ◽  
Mingjie Zhang ◽  
Je-Chin Han
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Turbine Blade ◽  
Leading Edge ◽  
Jet Impingement ◽  
Test Surface ◽  
Test Model ◽  
Edge Region ◽  
Target Plate ◽  
Blade Leading Edge

Jet impingement cooling has been extensively used in the leading edge region of a gas turbine blade. This study focuses on the effect of jet impinging position on leading edge heat transfer. The test model is composed of a semi-cylindrical target plate, side exit slots, and an impingement jet plate. A row of cylindrical injection holes is located along the axis (normal jet) or the edge (tangential jet) of the semi-cylinder, on the jet plate. The jet-to-target-plate distance to jet diameter ratio (z/d) is 5 and the ratio of jet-to-jet spacing to jet diameter (s/d) is 4. The jet Reynolds number is varied from 10,000 to 30,000. Detailed impingement heat transfer coefficient distributions were experimentally measured by using the transient liquid crystal technique. To understand the thermal flow physics, numerical simulations were performed using RANS with two turbulence models: realizable k-ε (RKE) and shears stress transport k-ω model (SST). Comparisons between the experimental and the numerical results are presented. The results indicate that the local Nusselt numbers on the test surface increase with the increasing jet Reynolds number. The tangential jets provide more uniform heat transfer distributions as compared with the normal jets in the stream-wise direction. For the normal jet impingement and the tangential jet impingement, the RKE model provides better prediction than the SST model. The results can be useful for selecting a jet impinging position in order to provide the proper cooling distribution inside a turbine blade leading edge region.

Numerical Prediction of Film Cooling and Heat Transfer on the Leading Edge of a Rotating Blade With Two Rows Holes in a 1-1/2 Turbine Stage at Design and Off Design Conditions

2005 ◽  
Author(s):  
Huitao Yang ◽  
Hamn-Ching Chen ◽  
Je-Chin Han ◽  
Hee-Koo Moon
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Leading Edge ◽  
Suction Side ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Rotating Speed ◽  
Rotating Blade

Numerical simulations were performed to predict the film cooling effectiveness and the associated heat transfer coefficient on the leading edge of a rotating blade in a 1-1/2 turbine stage using a Reynolds stress turbulence model together with a non-equilibrium wall function. Simulations were performed for both the design and off-design conditions to investigate the effects of blade rotation on the leading edge film cooling effectiveness and heat transfer coefficient distributions. It was found that the tilt stagnation line on the leading edge of rotor moves from the pressure side to the suction side, and the instantaneous coolant streamlines shift from the suction side to the pressure side with increasing rotating speed. This trend was supported by the experimental results. The result also showed that the heat transfer coefficient increases, but film cooling effectiveness decreases with increasing rotating speed. In addition, the unsteady characteristics of the film cooling and heat transfer at different time phases, as well as different rotating speeds, were also reported.

scholarly journals Conjugate Heat Transfer Analysis of Flat Plate Subjected to Impingement and Film Cooling

2021 ◽  
Vol 9 (9) ◽  
pp. 1667-1678
Author(s):  
Devaraj K
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Flat Plate ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Jet Impingement ◽  
Heat Transfer Analysis ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness

Abstract: The present computational study involves a flat plate subjected to combined effect of jet impingement and film cooling. A conjugate heat transfer model in conjunction with k-ω SST turbulence model is employed to study the turbulence effects. The effect of Reynolds number varying from 389 to 2140 on static temperature, Nusselt number and film cooling effectiveness has be discussed for the blowing ratios of 0.6, 0.8, 1.0. The variation in the size of vortices formed on the impinging surface with Reynolds number is studied. It has been observed that the local Nusselt number shows a rising trend with the increase in Reynolds number, while the static temperatures follow the downfall in its values. As a result, an enhancement in the effectiveness is observed, which is credited to the capabilities of combined impingement and film cooling. At Reynolds number of 972, the coolant jet is found to be attached to the surface, for this condition the heat transfer phenomena for blowing ratios of 0.6, 0.8, 1.0, 1.2, 1.6, 2.0, 2.4, 2.6 are studied to understand the flow distribution on the plate surface. Keywords: Jet impingement, film cooling, effectiveness, conjugate heat transfer

scholarly journals Sweeping jet impingement heat transfer on a simulated turbine vane leading edge

2018 ◽  
Vol 2 ◽  
pp. 5A7OAZ ◽  
Author(s):  
Mohammad A. Hossain ◽  
Lucas Agricola ◽  
Ali Ameri ◽  
James W. Gregory ◽  
Jeffrey P. Bons
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Guide Vane ◽  
Leading Edge ◽  
Jet Impingement ◽  
Internal Cooling ◽  
Cooling Effectiveness ◽  
Turbine Engine ◽  
Impingement Cooling ◽  
Steady Jets

With the development of additive manufacturing technology, it is now possible to design complex and integrated internal cooling architecture for a gas turbine engine. In search of a spatially uniform heat transfer at the leading edge of a turbine nozzle guide vane, a sweeping jet impingement cooling strategy was proposed. Experiments were conducted in a low-speed wind tunnel to investigate sweeping jet impingement cooling in a faired cylinder leading edge model at an engine-relevant Biot number (Bi). Sweeping jets were generated with additively manufactured fluidic oscillator and steady jets were produced by a cylindrical orifice (with length to diameter ratio of 1). Both sweeping and steady jets were studied at varying mass flow rates, jet-to-wall spacing (H/D), jet pitch (P/D), and freestream turbulence. The effect of varying aspect ratio (AR) of the sweeping jet geometries was also studied. The overall cooling effectiveness of each configuration was estimated using infrared thermography (IR) measurements of the external surface temperature of the leading edge model. The sweeping jet provided higher overall cooling effectiveness values compared to steady jet in specific configurations. The pressure drop across each jet was also measured for each geometry, and the sweeping jet shows comparable pressure drop to steady jet.

Transient Liquid Crystal Measurement of Leading Edge Film Cooling Effectiveness and Heat Transfer With High Free Stream Turbulence

2000 ◽  
Author(s):  
Shichuan Ou ◽  
Richard Rivir ◽  
Matthew Meininger ◽  
Fred Soechting ◽  
Martin Tabbita
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Leading Edge ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Free Stream Turbulence ◽  
Blowing Ratio ◽  
Order Of Magnitude ◽  
High Turbulence

This paper studies the film effectiveness and heat transfer coefficients on a large scale symmetric circular leading edge with three rows of film holes. The film hole configuration focuses on a smaller injection angle of 20° and a larger hole pitch with respect to the hole diameter (P/d = 7.86). The study includes four blowing ratios (M = 1.0, 1.5, 2.0 and 2.5), two Reynolds numbers (Re = 30,000 and 60,000), and two free stream turbulence levels (approximately Tu = 1% and 20% depending on the Reynolds number). The method used to obtain the film cooling effectiveness and the heat transfer coefficient in the experiment is a transient liquid crystal technique. The distributions of film effectiveness and heat transfer coefficient are obtained with spatial resolutions of about 0.6 mm or 13% of the film cooling hole diameter. Results are presented for detailed and spanwise averaged values of film effectiveness and Frössling number. Blowing ratios investigated result in up to 2.8 times the lowest blowing ratio’s film effectiveness. Increasing the Reynolds number from 30,000 to 60,000 results in increasing the effectiveness by up to 55% at high turbulence. Turbulence intensity has up to a 60% attenuation on effectiveness between rows at Re = 30,000. The turbulence intensity has the same order of magnitude but opposite effect as Reynolds number, which also has the same order of magnitude effect as blowing ratio on the film effectiveness. A crossover from attenuation to improved film effectiveness after the second row of film holes is found for the high turbulence case as blowing ratio increases. The blowing ratio of two shows a spatial coupling of the stagnation row of film holes with the second row (21.5°) of film holes which results in the highest film effectiveness and also the highest Frössling numbers.

A Numerical Study on the Characteristics of How Heat and Cooling Transfer on the Leading Edge of a Film-Cooling Blade

2011 ◽  
Vol 383-390 ◽  
pp. 3963-3968
Author(s):  
Shao Hua Li ◽  
Li Mei Du ◽  
Wen Hua Dong ◽  
Ling Zhang
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Numerical Study ◽  
Leading Edge ◽  
Suction Side ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
Stagnation Line ◽  
Film Cooling Effectiveness ◽  
Pressure Surface

In this paper, a numerical simulation was performed to investigate heat transferring characteristics on the leading edge of a blade with three rows of holes of film-cooling using Realizable k- model. Three rows of holes were located on the suction side leading edge stagnation line and the pressure surface. The difference of the cooling efficiency and the heat transfer of the three rows of holes on the suction side and pressure side were analyzed; the heat transfer and film cooling effectiveness distribution in the region of leading edge are expounded under different momentum rations.The results show that under the same condition, the cooling effectiveness on the pressure side is more obvious than the suction side, but the heat transfer is better on the suction side than the pressure side. The stronger momentum rations are more effective cooling than the heat transfer system.

The Effects of Inlet Reynolds Number, Exit Mach Number and Incidence Angle on Leading Edge Film Cooling Effectiveness of a Turbine Blade in a Linear Transonic Cascade

2015 ◽  
Author(s):  
Cong Liu ◽  
Hui-ren Zhu ◽  
Zhong-yi Fu ◽  
Run-hong Xu
Keyword(s):  
Reynolds Number ◽  
Mach Number ◽  
Film Cooling ◽  
Incidence Angle ◽  
Leading Edge ◽  
Suction Side ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Exit Mach Number

This paper experimentally investigates the film cooling performance of a leading edge with three rows of film holes on an enlarged turbine blade in a linear cascade. The effects of blowing ratio, inlet Reynolds number, isentropic exit Mach number and off-design incidence angle (i<0°) are considered. Experiments were conducted in a short-duration transonic wind tunnel which can model realistic engine aerodynamic conditions and adjust inlet Reynolds number and exit Mach number independently. The surface film cooling measurements were made at the midspan of the blade using thermocouples based on transient heat transfer measurement method. The changing of blowing ratio from 1.7 to 3.3 leads to film cooling effectiveness increasing on both pressure side and suction side. The Mach number or Reynolds number has no effect on the film cooling effectiveness on pressure side nearly, while increasing these two factors has opposite effect on film cooling performance on suction side. The increasing Mach number decreases the film cooling effectiveness at the rear region mainly, while at higher Reynolds number condition, the whole suction surface has significantly higher film cooling effectiveness because of the increasing cooling air mass flow rate. When changing the incidence angle from −15° to 0°, the film cooling effectiveness of pressure side decreases, and it presents the opposite trend on suction side. At off-design incidence of −15° and −10°, there is a low peak following the leading edge on the pressure side caused by the separation bubble, but it disappears with the incidence and blowing ratio increased.

Experimental and Numerical Investigation of Heat Transfer and Film Cooling Effectiveness of a Highly Loaded Turbine Blade Under Steady and Unsteady Wake Flow Condition

2017 ◽  
Author(s):  
A. Nikparto ◽  
T. Rice ◽  
M. T. Schobeiri
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Reynolds Number ◽  
Film Cooling ◽  
Leading Edge ◽  
Flow Conditions ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Unsteady Wake ◽  
Highly Loaded

The current study investigates the heat transfer and film-cooling effectiveness on a highly loaded turbine blade under steady and periodic unsteady wake induced flow conditions from both experimental and numerical simulation points of view. For the experimental measurements, the cascade facility in Turbomachinery Performance and Flow Research Lab (TPFL) at Texas A&M University was used to simulate the periodic unsteady flow condition inside gas turbine engines. The current paper includes steady and unsteady inlet flow conditions. Moving wakes, originated from upstream stator blades, are simulated inside the cascade facility by moving rods in front of the blades. The flow coefficient is maintained at 0.8 and the incoming wakes have a reduced frequency of 3.18. For film-cooling effectiveness study a special blade was designed and inserted into the cascade facility that has a total of 617 holes distributed along 13 different rows on the blade surfaces. 6 rows cover the suction side, 6 other rows cover the pressure side and one last row feeds the leading edge. There are six coolant cavities inside the blade. Each cavity is connected to one row on either sides of the blade, except for the closest cavity to leading edge since it is connected to the leading edge row as well. The rows that are connected to the same cavity have identical injection hole numbers, arrangement (except for leading edge) and compound angles. Coolant is injected from either sides of the blade through the 6 cavities to form a uniform distribution along the lateral extent of the blade. In order to increase the effectiveness, the coolant injection holes are shaped holes. In the regions close to the end-walls of the cascade the holes have compound angles to overcome the effects of horseshoe and passage vortices. To study the film cooling effectiveness, the blade surfaces were covered with Pressure Sensitive Paint (PSP) excited with green light. Experiments were performed for Reynolds number of 150,000 and the average blowing ratio of coolant was maintained at one for all rows throughout the experiments. For heat transfer coefficient measurements, the liquid crystal method was used. For that reason the surfaces of the blade were covered by liquid crystal sheets and it was tested at the same Reynolds number. As computational platform, a RANS based solver was selected for this study. Sliding mesh technique was incorporated into the simulations to produce moving wakes. Experimental and numerical investigations were performed to determine the effect of flow separation, and pressure gradient on film-cooling effectiveness in the absence of wakes. Moreover, the effect of impinging wakes on the overall film coverage of blade surfaces and heat transfer coefficient was studied. Comparison of numerical and experimental results reveals deficiencies of numerical simulation.

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