Analysis of the Unsteady Flow Field Inside a Fan-Shaped Cooling Hole Predicted by Large-Eddy Simulation

Author(s):  
Shubham Agarwal ◽  
Laurent Gicquel ◽  
Florent Duchaine ◽  
Nicolas Odier ◽  
Jérôme Dombard

Abstract Film cooling is a common technique to manage turbine vane and blade thermal environment. Optimizing its cooling efficiency is furthermore an active research topic which goes in hand with a strong knowledge of the flow associated with a cooling hole. The following paper aims at developing deeper understanding of the flow physics associated with a standard cooling hole and helping guide future cooling optimization strategies. For this purpose, Large Eddy Simulations (LES) of the 7-7-7 fan-shaped cooling hole [1] is performed and the flow inside the cooling hole is studied and discussed. Use of mathematical techniques such as the Fast Fourier Transforms (FFT) and Dynamic Mode Decomposition (DMD) is done to quantitatively access the flow modal structure inside the hole based on the LES unsteady predictions. Using these techniques, distinct vortex features inside the cooling hole are captured. These features mainly coincide with the roll-up of the internal shear layer formed at the interface of the separation region at the hole inlet. The topology of these vortex features is discussed in detail and it is also shown how the expansion of the cross-section in case of shaped holes aids in breaking down these vortices. Indeed upon escaping, these large scale features are known to not be always beneficial to film cooling effectiveness.

2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Shubham Agarwal ◽  
Laurent Gicquel ◽  
Florent Duchaine ◽  
Nicolas Odier ◽  
Jérôme Dombart

Abstract Film cooling is a common technique to manage turbine vane and blade thermal environment. Optimizing its cooling efficiency is furthermore an active research topic which goes in hand with a strong knowledge of the flow associated with a cooling hole. The following paper aims at developing deeper understanding of the flow physics associated with a standard cooling hole and helping guide future cooling optimization strategies. For this purpose, large eddy simulations (LESs) of the 7-7-7 fan-shaped cooling hole are performed and the flow inside the cooling hole is studied and discussed. Use of mathematical techniques such as the fast Fourier transforms (FFTs) and dynamic mode decomposition (DMD) is done to quantitatively access the flow modal structure inside the hole based on the LES unsteady predictions. Using these techniques, distinct vortex features inside the cooling hole are captured. These features mainly coincide with the roll-up of the internal shear layer formed at the interface of the separation region at the hole-inlet. The topology of these vortex features is discussed in detail and it is also shown how the expansion of the cross section in case of shaped holes aids in breaking down these vortices. Indeed upon escaping, these large-scale features are known to not be always beneficial to film cooling effectiveness.


Energies ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4886 ◽  
Author(s):  
Yang Yang ◽  
Xiao Liu ◽  
Zhihao Zhang

The current work is focused on investigating the potential of data-driven post-processing techniques, including proper orthogonal decomposition (POD) and dynamic mode decomposition (DMD) for flame dynamics. Large-eddy simulation (LES) of a V-gutter premixed flame was performed with two Reynolds numbers. The flame transfer function (FTF) was calculated. The POD and DMD were used for the analysis of the flame structures, wake shedding frequency, etc. The results acquired by different methods were also compared. The FTF results indicate that the flames have proportional, inertial, and delay components. The POD method could capture the shedding wake motion and shear layer motion. The excited DMD modes corresponded to the shear layer flames’ swing and convect motions in certain directions. Both POD and DMD could help to identify the wake shedding frequency. However, this large-scale flame oscillation is not presented in the FTF results. The negative growth rates of the decomposed mode confirm that the shear layer stabilized flame was more stable than the flame possessing a wake instability. The corresponding combustor design could be guided by the above results.


Author(s):  
Susanne Horn ◽  
Peter J. Schmid ◽  
Jonathan M. Aurnou

Abstract The large-scale circulation (LSC) is the most fundamental turbulent coherent flow structure in Rayleigh-B\'enard convection. Further, LSCs provide the foundation upon which superstructures, the largest observable features in convective systems, are formed. In confined cylindrical geometries with diameter-to-height aspect ratios of Γ ≅ 1, LSC dynamics are known to be governed by a quasi-two-dimensional, coupled horizontal sloshing and torsional (ST) oscillatory mode. In contrast, in Γ ≥ √2 cylinders, a three-dimensional jump rope vortex (JRV) motion dominates the LSC dynamics. Here, we use dynamic mode decomposition (DMD) on direct numerical simulation data of liquid metal to show that both types of modes co-exist in Γ = 1 and Γ = 2 cylinders but with opposite dynamical importance. Furthermore, with this analysis, we demonstrate that ST oscillations originate from a tilted elliptical mean flow superposed with a symmetric higher order mode, which is connected to the four rolls in the plane perpendicular to the LSC in Γ = 1 tanks.


Author(s):  
Florent Lacombe ◽  
Yoann Méry

This article focuses on combustion instabilities (CI) driven by entropy fluctuations which is of great importance in practical devices. A simplified geometry is introduced. It keeps the essential features of an aeronautical combustion chamber (swirler, dilution holes, and outlet nozzle), while it is simplified sufficiently to ease the analysis (rectangular vane, one row of holes of the same diameter, no diffuser at the inlet of the chamber, and circular nozzle at the outlet). A large eddy simulation (LES) is carried out on this geometry and the limit cycle of a strong CI involving the convection of an entropy spot is obtained. The behavior of the instability is analyzed using phenomenological description and classical signal analysis. One shows that the system can be better described by considering two reacting zones: a rich mainly premixed flame is located downstream of the swirler and an overall lean diffusion flame is stabilized next to the dilution holes. In a second step, dynamic mode decomposition (DMD) is used to visualize, analyze, and model the complex phasing between different processes affecting the reacting zones. Using these data, a zero-dimensional (0D) modeling of the premixed flame and of the diffusion flame is proposed. These models provide an extended understanding of the combustion process in an aeronautical combustor and could be used or adapted to address mixed acoustic-entropy CI in an acoustic code.


Author(s):  
J. Dittmar ◽  
A. Schulz ◽  
S. Wittig

The demand of improved thermal efficiency and high power output of modern gas turbine engines leads to extremely high turbine inlet temperatures and pressure ratios. Sophisticated cooling schemes including film cooling are widely used to protect vanes and blades from failure and to achieve high component life-times. Besides standard cylindrical cooling hole geometry, shaped injection holes are used in modern film cooling applications in order to improve cooling performance and to reduce the necessary cooling air flow. However, complex hole shapes may lead to manufacturing constraints and high costs. This paper evaluates some film cooling injection geometry with different complexity. The comparison is based on measurements of the adiabatic film cooling effectiveness and the heat transfer coefficient downstream of the injection location. In total, 4 different film cooling hole configurations are investigated: A single row of fanshaped holes with and without a compound injection angle, a double row of cylindrical holes and a double row of discrete slots, both in staggered arrangement. All holes are inclined 45° with respect to the model’s surface. During the measurements, the influence of coolant blowing ratio is determined. Additionally, the influence of cooling air feeding direction into the fanshaped holes with the compound injection angle is investigated. An infrared thermography measurement system is used for highly resolved mappings of the model’s surface temperature. Accurate local temperature data is achieved by an In-Situ calibration procedure with the help of single thermocouples embedded in the test plate. A subsequent finite elements heat conduction analysis takes three-dimensional heat fluxes inside the test plate into account.


Author(s):  
Young Seok Kang ◽  
Sangook Jun ◽  
Dong-Ho Rhee

Abstract Large eddy simulations on the well-known 7-7-7 fan shaped cooling hole were carried out. Like using a trip strip to create turbulent boundary layer in practical experiments, trip strips with different configurations were placed upstream of the cooling hole to investigate incoming turbulent boundary layer effect on the film cooling flow behavior. Without the trip, horseshoe vortex generated by laminar boundary layer induced laterally discharging cooling flow in the lateral direction. Meanwhile, the induced cooling flow formed high film cooling effectiveness region around the film cooling hole. When the incoming boundary flow was turbulent, laterally discharged cooling flow was influenced by the turbulent boundary layer to dissipate to the main flow and resultant high effectiveness region disappeared. Depending on the trip configuration, quantitative characteristics of boundary layer such as turbulent intensity, momentum thickness and shape factor were strongly affected. Some trip configurations resulted in fully developed turbulent boundary layer just before leading edge of the film cooling hole. In such cases, distribution of the film cooling effectiveness showed a reasonable agreement with available experimental data where the quantitative properties of the turbulent boundary layer were similar. However, when the trip was located too close to the film cooling hole, the separated and reattached flow did not develop into the stabilized turbulent boundary layer. Then strong turbulence intensity in the main flow boundary layer stimulated break down of the cooling flow vortex structure and early dissipation to the main flow. It resulted in restricted film cooling flow coverage.


Author(s):  
Young Seok Kang ◽  
Sangook Jun ◽  
Dong-Ho Rhee

Abstract Large eddy simulations on well-known 7-7-7 fan shaped cooling hole have been carried out. Film cooling methods are generally applied to high pressure turbine, of which flow condition is extremely turbulent because high pressure turbines are generally located downstream combustor in gas turbines. However, different to RANS simulations, implementing turbulence at the main flow inlet is not simple in LES. For this reason, several numerical techniques have been devised to give turbulence information at the inlet boundary condition in LES. In this study, rectangular turbulator was located in front of the cooling hole to generate turbulent boundary flow in the main flow. Another method used in this study is transient table method to simulate turbulent flow at the main flow inlet. Without turbulent velocity components in approaching flow, laterally discharged cooling flow touches wall while it forms a vortex structure. Then high film cooling effectiveness region around the cooling hole appears. In the meanwhile, when approaching flow is turbulent, the laterally discharged cooling flow no more forms vortex structure and dissipated to the main flow and resultant high effectiveness region disappears. Both turbulence generation methods showed that turbulent intensity of the main flow affects effective range of the cooling flow and resultant film cooling effectiveness distributions. Also high turbulence intensity of the main flow stimulates early break down of the vortex structure coming out of the cooling hole and its dissipation to the main flow. It means high turbulent intensity restricts film cooling flow coverage. Another lesson from the study is that vortex generated from the cooling hole, its development and dissipation to the main flow, have an important role to understand film cooling effectiveness distributions around the cooling hole.


Author(s):  
Emmanuel Motheau ◽  
Franck Nicoud ◽  
Yoann Mery ◽  
Thierry Poinsot

A combustion instability in a combustor typical of aero-engines is analyzed and modeled thanks to a low order Helmholtz solver. A Dynamic Mode Decomposition (DMD) is first applied to the Large Eddy Simulation (LES) database. The mode with the highest amplitude shares the same frequency of oscillation as the experiment (approx. 350 Hz) and it shows the presence of large entropy spots generated within the combustion chamber and convected down to the exit nozzle. The lowest purely acoustic mode being in the range 650–700 Hz, it is postulated that the instability observed around 350 Hz stems from a mixed entropy/acoustic mode where the acoustic generation associated with the entropy spots being convected throughout the choked nozzle plays a key role. A Delayed Entropy Coupled Boundary Condition is then derived in order to account for this interaction in the framework of a Helmholtz solver where the baseline flow is assumed at rest. When fed with appropriate transfer functions to model the entropy generation and convection from the flame to the exit, the Helmholtz solver proves able to predict the presence of an unstable mode around 350 Hz, in agreement with both the LES and the experiments. This finding supports the idea that the instability observed in the combustor is indeed driven by the entropy/acoustic coupling.


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