Feasibility Study of a Radical Vane-Integrated Heat Exchanger for Turbofan Engine Applications

2020 ◽  
Author(s):  
Isak Jonsson ◽  
Carlos Xisto ◽  
Hamidreza Abedi ◽  
Tomas Grönstedt ◽  
Marcus Lejon
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Conceptual Design ◽  
Feasibility Study ◽  
Compact Heat Exchanger ◽  
Turbofan Engine ◽  
Turbine Engine ◽  
Compression System ◽  
Last Stage ◽  
Pressure Compressor

Abstract In the present study, a compact heat exchanger for cryogenically fueled gas turbine engine applications is introduced. The proposed concept can be integrated into one or various vanes that comprise the compression system and uses the existing vane surface to reject core heat to the cryogenic fuel. The requirements for the heat exchanger are defined for a large geared-turbofan engine operating on liquid hydrogen. The resulting preliminary conceptual design is integrated into a modified interconnecting duct and connected to the last stage of a publicly available low-pressure compressor geometry. The feasibility of different designs is investigated numerically, providing a first insight on the parameters that govern the design of such a component.

Feasibility Study of a Radical Vane-Integrated Heat Exchanger for Turbofan Engine Applications

2021 ◽  
Author(s):  
Isak Jonsson ◽  
Carlos Xisto ◽  
Hamidreza Abedi ◽  
Tomas Gr\xf6nstedt ◽  
Marcus Lejon
Keyword(s):  
Heat Exchanger ◽  
Feasibility Study ◽  
Turbofan Engine

scholarly journals The effect of heat recovery on the optimal values of helicopter turboshaft engine parameters

2020 ◽  
Vol 19 (4) ◽  
pp. 43-57
Author(s):  
H. H. Omar ◽  
V. S. Kuz'michev ◽  
A. O. Zagrebelnyi ◽  
V. A. Grigoriev
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Heat Recovery ◽  
Thermodynamic Cycle ◽  
Gas Turbine Engine ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Working Process ◽  
Turbine Engine ◽  
Recuperative Heat Exchanger

Recent studies related to fuel economy in air transport conducted in our country and abroad show that the use of recuperative heat exchangers in aviation gas turbine engines can significantly, by up to 20...30%, reduce fuel consumption. Until recently, the use of cycles with heat recovery in aircraft gas turbine engines was restrained by a significant increase in the mass of the power plant due to the installation of a heat exchanger. Currently, there is a technological opportunity to create compact, light, high-efficiency heat exchangers for use on aircraft without compromising their performance. An important target in the design of engines with heat recovery is to select the parameters of the working process that provide maximum efficiency of the aircraft system. The article focused on setting of the optimization problem and the choice of rational parameters of the thermodynamic cycle parameters of a gas turbine engine with a recuperative heat exchanger. On the basis of the developed method of multi-criteria optimization the optimization of thermodynamic cycle parameters of a helicopter gas turbine engine with a ANSAT recuperative heat exchanger was carried out by means of numerical simulations according to such criteria as the total weight of the engine and fuel required for the flight, the specific fuel consumption of the aircraft for a ton- kilometer of the payload. The results of the optimization are presented in the article. The calculation of engine efficiency indicators was carried out on the basis of modeling the flight cycle of the helicopter, taking into account its aerodynamic characteristics. The developed mathematical model for calculating the mass of a compact heat exchanger, designed to solve optimization problems at the stage of conceptual design of the engine and simulation of the transport helicopter flight cycle is presented. The developed methods and models are implemented in the ASTRA program. It is shown that optimal parameters of the working process of a gas turbine engine with a free turbine and a recuperative heat exchanger depend significantly on the heat exchanger effectiveness. The possibility of increasing the efficiency of the engine due to heat regeneration is also shown.

First and Second Law Analysis of Intercooled Turbofan Engine

2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Xin Zhao ◽  
Oskar Thulin ◽  
Tomas Grönstedt
Keyword(s):  
High Pressure ◽  
Conceptual Design ◽  
Exergy Analysis ◽  
Second Law ◽  
Turbofan Engine ◽  
Blade Height ◽  
Turbofan Engines ◽  
Fuel Burn ◽  
Aero Engine ◽  
Last Stage

Although the benefits of intercooling for aero-engine applications have been realized and discussed in many publications, quantitative details are still relatively limited. In order to strengthen the understanding of aero-engine intercooling, detailed performance data on optimized intercooled (IC) turbofan engines are provided. Analysis is conducted using an exergy breakdown, i.e., quantifying the losses into a common currency by applying a combined use of the first and second law of thermodynamics. Optimal IC geared turbofan engines for a long range mission are established with computational fluid dynamics (CFD) based two-pass cross flow tubular intercooler correlations. By means of a separate variable nozzle, the amount of intercooler coolant air can be optimized to different flight conditions. Exergy analysis is used to assess how irreversibility is varying over the flight mission, allowing for a more clear explanation and interpretation of the benefits. The optimal IC geared turbofan engine provides a 4.5% fuel burn benefit over a non-IC geared reference engine. The optimum is constrained by the last stage compressor blade height. To further explore the potential of intercooling the constraint limiting the axial compressor last stage blade height is relaxed by introducing an axial radial high pressure compressor (HPC). The axial–radial high pressure ratio (PR) configuration allows for an ultrahigh overall PR (OPR). With an optimal top-of-climb (TOC) OPR of 140, the configuration provides a 5.3% fuel burn benefit over the geared reference engine. The irreversibilities of the intercooler are broken down into its components to analyze the difference between the ultrahigh OPR axial–radial configuration and the purely axial configuration. An intercooler conceptual design method is used to predict pressure loss heat transfer and weight for the different OPRs. Exergy analysis combined with results from the intercooler and engine conceptual design are used to support the conclusion that the optimal PR split exponent stays relatively independent of the overall engine PR.

Regenerator Development for the British Leyland 2S/350/R Gas Turbine Engine

1974 ◽  
Author(s):  
J. A. Ritchie ◽  
P. A. Phillips ◽  
M. C. S. Barnard
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Gas Turbine Engine ◽  
Turbine Engine ◽  
Single Disk

This paper describes the application of the ceramic regenerator to the British Leyland truck gas turbine. Aspects of mounting, driving and sealing the heat exchanger disk are covered with particular reference to the single disk version of the 2S/350/R engine.

Conceptual design and numerical assessment of compact heat exchanger for lead-based reactor

2020 ◽  
Vol 124 ◽  
pp. 103348
Author(s):  
Muhammad Salman Khan ◽  
Yunqing Bai ◽  
Zhibin Chen ◽  
Qunying Huang ◽  
Xiaoliang Zou
Keyword(s):  
Heat Exchanger ◽  
Conceptual Design ◽  
Compact Heat Exchanger ◽  
Numerical Assessment

Fabrication and Performance of a Pin Fin Micro Heat Exchanger

2004 ◽  
Vol 126 (3) ◽  
pp. 434-444 ◽  
Author(s):  
Christophe Marques ◽  
Kevin W. Kelly
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Heat Exchangers ◽  
Turbine Blades ◽  
High Heat ◽  
Gas Turbine Engine ◽  
High Heat Flux ◽  
Turbine Engine ◽  
Pin Fin ◽  
Micro Heat Exchanger

Nickel micro pin fin heat exchangers can be electroplated directly onto planar or non-planar metal surfaces using a derivative of the LIGA micromachining process. These heat exchangers offer the potential to more effectively control the temperature of surfaces in high heat flux applications. Of particular interest is the temperature control of gas turbine engine components. The components in the gas turbine engine that require efficient, improved cooling schemes include the gas turbine blades, the stator vanes, the turbine disk, and the combustor liner. Efficient heating of component surfaces may also be required (i.e., surfaces near the compressor inlet to prevent deicing). In all cases, correlations providing the Nusselt number and the friction factor are needed for such micro pin fin heat exchangers. Heat transfer and pressure loss experimental results are reported for a flat parallel plate pin fin micro heat exchanger with a staggered pin fin array, with height-to-diameter ratios of 1.0, with spacing-to-diameter ratios of 2.5 and for Reynolds numbers (based on the hydraulic diameter of the channel) from 4000 to 20,000. The results are compared to studies of larger scale, but geometrically similar, pin fin heat exchangers. To motivate further research, an analytic model is described which uses the empirical results from the pin fin heat exchanger experiments to predict a cooling effectiveness exceeding 0.82 in a gas turbine blade cooling application. As a final point, the feasibility of fabricating a relatively complex micro heat exchanger on a simple airfoil (a cylinder) is demonstrated.

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