Experimental and Numerical Study of Impingement on an Airfoil Leading Edge With and Without Showerhead and Gill Film Holes

2005 ◽  
Vol 128 (2) ◽  
pp. 310-320 ◽  
Author(s):  
M. E. Taslim ◽  
A. Khanicheh
Keyword(s):  
Heat Transfer ◽  
Turbulence Modeling ◽  
Numerical Study ◽  
Leading Edge ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Numerical Predictions ◽  
Impingement Heat Transfer

This experimental investigation deals with impingement on the leading edge of an airfoil with and without showerhead film holes and its effects on heat transfer coefficients on the airfoil nose area as well as the pressure and suction side areas. a comparison between the experimental and numerical results are also made. the tests were run for a range of flow conditions pertinent to common practice and at an elevated range of jet Reynolds numbers (8000–48,000). The major conclusions of this study were: (a) The presence of showerhead film holes along the leading edge enhances the internal impingement heat transfer coefficients significantly, and (b) while the numerical predictions of impingement heat transfer coefficients for the no-showerhead case were in good agreement with the measured values, the case with showerhead flow was under-predicted by as much as 30% indicating a need for a more elaborate turbulence modeling.

Experimental and Numerical Study of Impingement on an Airfoil Leading-Edge With and Without Showerhead and Gill Film Holes

2005 ◽  
Author(s):  
M. E. Taslim ◽  
A. Khanicheh
Keyword(s):  
Heat Transfer ◽  
Turbulence Modeling ◽  
Numerical Study ◽  
Leading Edge ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Numerical Predictions ◽  
Impingement Heat Transfer

This experimental investigation deals with impingement on the leading-edge of an airfoil with and without showerhead film holes and its effects on heat transfer coefficients on the airfoil nose area as well as the pressure and suction side areas. A comparison between the experimental and numerical results are also made. The tests were run for a range of flow conditions pertinent to common practice and at an elevated range of jet Reynolds numbers (8000–48000). The major conclusions of this study were: a) the presence of showerhead film holes along the leading edge enhances the internal impingement heat transfer coefficients significantly, and b) while the numerical predictions of impingement heat transfer coefficients for the no-showerhead case were in good agreement with the measured values, the case with showerhead flow was underpredicted by as much as 30% indicating a need for a more elaborate turbulence modeling.

A Numerical and Experimental Investigation of Turbulent Heat Transport Downstream From an Abrupt Pipe Expansion

1983 ◽  
Vol 105 (4) ◽  
pp. 862-869 ◽  
Author(s):  
R. S. Amano ◽  
M. K. Jensen ◽  
P. Goel
Keyword(s):  
Heat Transfer ◽  
Numerical Solutions ◽  
Numerical Study ◽  
Separated Flow ◽  
Flow Region ◽  
Reynolds Numbers ◽  
Turbulent Heat ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Pipe Expansion

An experimental and numerical study is reported on heat transfer in the separated flow region created by an abrupt circular pipe expansion. Heat transfer coefficients were measured along the pipe wall downstream from an expansion for three different expansion ratios of d/D = 0.195, 0.391, and 0.586 for Reynolds numbers ranging from 104 to 1.5 × 105. The results are compared with the numerical solutions obtained with the k ∼ ε turbulence model. In this computation a new finite difference scheme is developed which shows several advantages over the ordinary hybrid scheme. The study also covers the derivation of a new wall function model. Generally good agreement between the measured and the computed results is shown.

A Transient Calorimeter Technique for Determining Regional Heat Transfer Coefficients in the Three-Temperature Flowfield at a Turbine Airfoil Leading Edge

2005 ◽  
Author(s):  
Scott R. Nowlin ◽  
David R. H. Gillespie ◽  
Peter T. Ireland ◽  
Ralf Knoche ◽  
T. Robert Kingston
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Internal Flow ◽  
Leading Edge ◽  
Internal Surface ◽  
Reynolds Numbers ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Novel Method ◽  
Exposed Surface Area

In this paper, the authors develop a novel method of obtaining regionally-averaged heat transfer coefficients in flowfields characterized by three temperatures using the well-known transient calorimeter technique. The technique is used to determine heat transfer in aluminum models of idealized turbine blade leading edges cooled through internal surface impingement, film cooling feed passages, and external convective film cooling. The external surface is subject to a stagnating mainstream crossflow. Importantly, the contributions to heating from the external flow and cooling from the internal flow can be separately resolved solely by heating the internal flow. Results for a basic showerhead geometry and an advanced intersecting-passage cooling configuration are presented for a range of internal and external Reynolds numbers. The intersecting-passage model shows little improvement in heat transfer coefficient over the showerhead for the flow conditions tested; however, the total cooling carried out is improved by the increase in exposed surface area. The technique’s uncertainties are fully assessed.

Experimental and Numerical Impingement Heat Transfer in an Airfoil Leading-Edge Cooling Channel With Crossflow

2007 ◽  
Author(s):  
M. E. Taslim ◽  
D. Bethka
Keyword(s):  
Heat Transfer ◽  
Mass Flow ◽  
Convective Heat Transfer Coefficient ◽  
Internal Heat ◽  
Leading Edge ◽  
Impinging Jet ◽  
Suction Side ◽  
Experimental Results ◽  
Transfer Coefficients ◽  
Impingement Heat Transfer

To enhance the internal heat transfer around the airfoil leading-edge area, a combination of rib-roughened cooling channels, film cooling and impingement cooling is often employed. Experimental data for impingement on various leading-edge geometries are reported by these and other investigators. Effects of strong crossflows on the leading-edge impingement heat transfer, however, have not been studied to that extent. This investigation dealt with impingement on the leading-edge of an airfoil in the presence of crossflows beyond the crossflow created by the upstream jets (spent air). Measurements of heat transfer coefficients on the airfoil nose area as well as the pressure and suction side areas are reported. The tests were run for a range of axial to jet mass flow rates (Maxial/Mjet) ranging from 1.14 to 6.4 and and jet Reynolds numbers ranging from 8000 to 48000. Comparisons are also made between the experimental results of impingement with and without the presence of crossflow and between representative numerical and measured heat transfer results. It was concluded that the presence of the external crossflow reduces the impinging jet effectiveness both on the nose and side walls, even for an axial to jet mass flow ratio as high as 5, the convective heat transfer coefficient produced by the axial channel flow was less than that of the impinging jet without the presence of the external crossflow, and the agreement between the numerical and experimental results was reasonable with an average difference ranging from −8% to −20%.

Multi-Jet Impingement Heat Transfer With a Dimple-Pimple Patterned Jet Plate

2020 ◽  
Author(s):  
Husam Zawati ◽  
Gaurav Gupta ◽  
Yakym Khlyapov ◽  
Erik Fernandez ◽  
Jayanta Kapat ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Numerical Study ◽  
Turbulence Models ◽  
Jet Impingement ◽  
Underlying Mechanism ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Air Jets ◽  
Impingement Heat Transfer ◽  
Definition Of

Abstract The objective of the present study is the evaluation of the heat transfer difference between a novel jet plate configuration and a conventional flat jet orifice plate. Physical mechanisms that lead to a change in Nusselt number when comparing both configurations are discussed in two regions: impingement and crossflow. In the presented work, both plates with identical inline arrays of (20 × 26) circular air jets impinging orthogonally on a flat target comprised of 20 segments parallel to the jet orifice plates, are studied. The first is a staggered configuration of a pimple-dimple (convex-concave) plate. This plate features two jet diameters: (a) 4.63 mm emanating from negative sphere of 14.63 mm in radius inward imprint; (b) 2.19 mm emanating from a positive sphere of 17.07 mm in radius, protruding from the base of the plate. The second jet plate is flat, which serves as a baseline for the heat transfer study. This plate has a constant jet orifice diameters of 3.49 mm, found based on the definition of total average open area of the first plate (NPR configuration). Heat transfer characteristics and turbulent flow structures are investigated over jet-averaged Reynolds numbers (Reav,j) of 5,000, 7,000, and 9,000. Jet-to-plate distance (Z/Dj) is varied between (2.4 – 6.0) jet diameters. A numerical study is carried out to compare various turbulence models (κε-EB, κε-Lag EB, κε-v2f, κω-SST, RST). Numerical simulations are analyzed in detail to explain the underlying mechanism of heat transfer enhancement, related to such geometries. The convex-concaved plate yields lower globally-averaged heat transfer coefficients when compared to a flat jet plate in the impingement region. However, enhancement up to 23% is seen in the crossflow region, where the crossflow effects are dominant in a maximum-crossflow configuration.

Detailed Flow Analyses Through Crossover Holes Between Two Adjacent Rib-Roughened Cooling Channels and the Resulting Impingement Heat Transfer

2018 ◽  
Author(s):  
Fei Xue ◽  
Mohammad E. Taslim
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Mass Flow ◽  
Flow Rate ◽  
Reynolds Numbers ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Impingement cooling in airfoils cooling cavities, solely or combined with film and convective cooling, is a common practice in gas turbines. Depending on the cooling cavity design, the mass flow rate through individual crossover holes could vary significantly in the flow direction thus creating jets of different strengths in the target cavity. This jet flow variation, in turn, creates an impingement heat transfer coefficient variation along the channel. A test section, simulating two adjacent cooling cavities on the trailing side of an airfoil, is made up of two channels with trapezoidal cross-sectional areas. On the partition wall between the two channels, eleven crossover holes create the jets. Two distinct exit flow arrangements are investigated — a) jets, after interaction with the target surface, are turned towards the target channel exit axially and b) jets are exited from a row of racetrack-shaped slots along the target channel. Flow measurements are reported for individual holes and heat transfer coefficients on the eleven target walls downstream the jets are measured using the steady-state liquid crystal thermography technique. Smooth as well as rib-roughened target surfaces with four rib geometries (0°,45°, 90° and 135° rib angles) are tested. Correlations are developed for mass flow rate through each crossover hole for cases with different number of crossover holes, based on the pressure drop across the holes. Heat transfer coefficient variations along the target channel for all rib geometries and flow conditions are reported for a range of 5000 to 50000 local jet Reynolds numbers. Major conclusions of this study are: 1) A correlation is developed to successfully predict the mass flow rates through individual crossover holes for geometries with six to eleven crossover holes, based on the pressure drop across the holes, 2) impingement heat transfer coefficient correlates well with the local jet Reynolds number for both exit flow arrangements, and 3) the case of axial flow in the target channel exiting from the channel end, at higher jet Reynolds numbers, produced higher heat transfer coefficients than those in the case of flow exiting through a row of slots along the target channel opposite to the crossover holes.

Impingement Heat Transfer Enhancement on a Cylindrical, Leading Edge Model With Varying Jet Temperatures

2012 ◽  
Author(s):  
Evan L. Martin ◽  
Lesley M. Wright ◽  
Daniel C. Crites
Keyword(s):  
Heat Transfer ◽  
Experimental Technique ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Large Temperature ◽  
Transfer Coefficients ◽  
Stagnation Region ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Stagnation region heat transfer coefficients are obtained from jet impingement onto a concave surface in this experimental investigation. A single row of round jets impinge on the cylindrical target surface to replicate leading edge cooling in a gas turbine airfoil. A modified, transient lumped capacitance experimental technique was developed (and validated) to obtain stagnation region Nusselt numbers with jet-to-target surface temperature differences ranging from 60°F (33.3°C) to 400°F (222.2°C). In addition to varying jet temperatures, the jet Reynolds number (5000–20000), jet-to-jet spacing (s/d = 2–8), jet-to-target surface spacing (ℓ/d = 2–8), and impingement surface diameter-to-jet diameter (D/d = 3.6, 5.5) were independently varied. This parametric investigation has served to develop and validate a new experimental technique which can be used for investigations involving large temperature differences between the surface and fluid. Furthermore, the study has broadened the range of existing correlations currently used to predict heat transfer coefficients for leading edge, jet impingement.

An Experimental Study of Impingement on Roughened Airfoil Leading-Edge Walls With Film Holes

2001 ◽  
Vol 123 (4) ◽  
pp. 766-773 ◽  
Author(s):  
M. E. Taslim ◽  
Y. Pan ◽  
S. D. Spring
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Gas Turbines ◽  
Heat Removal ◽  
Leading Edge ◽  
Target Surface ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Airfoil leading-edge surfaces in state-of-the-art gas turbines, being exposed to very high gas temperatures, are often life-limiting locations and require complex cooling schemes for robust designs. A combination of convection and film cooling is used in conventional designs to maintain leading-edge metal temperatures at levels consistent with airfoil life requirements. Compatible with the external contour of the airfoil at the leading edge, the leading-edge cooling cavities often have complex cross-sectional shapes. Furthermore, to enhance the heat transfer coefficient in these cavities, they are often roughened on three walls with ribs of different geometries. The cooling flow for these geometries usually enters the cavity from the airfoil root and flows radially to the airfoil tip or, in the more advanced designs, enters the leading edge cavity from the adjacent cavity through a series of crossover holes in the wall separating the two cavities. In the latter case, the crossover jets impinge on a smooth leading-edge wall and exit through the showerhead film holes, gill film holes on the pressure and suction sides, and, in some cases, form a crossflow in the leading-edge cavity, which is ejected through the airfoil tip hole. The main objective of this investigation was to study the effects that film holes on the target surface have on the impingement heat transfer coefficient. Available data in the open literature are mostly for impingement on a flat smooth surface with no representation of the film holes. This investigation involved two new features used in airfoil leading-edge cooling, those being a curved and roughened target surface in conjunction with leading-edge row of film holes. Results of the crossover jets impinging on these leading-edge surface geometries with no film holes were reported by these authors previously. This paper reports experimental results of crossover jets impinging on those same geometries in the presence of film holes. The investigated surface geometries were smooth, roughened with large and small conical bumps as well as tapered radial ribs. A range of flow arrangements and jet Reynolds numbers were investigated, and the results were compared to those of the previous study where no film holes were present. It was concluded that the presence of leading-edge film holes along the leading edge enhances the internal impingement heat transfer coefficients significantly. The smaller conical bump geometry in this investigation produced impingement heat transfer coefficients up to 35 percent higher than those of the smooth target surface. When the contribution of the increased area in the overall heat transfer is taken into consideration, this same geometry for all flow cases as well as jet impingement distances Z/djet provides an increase in the heat removal from the target surface by as much as 95 percent when compared with the smooth target surface.

Experimental and Numerical Investigation of Impingement on a Rib-Roughened Leading-Edge Wall

2003 ◽  
Author(s):  
M. E. Taslim ◽  
K. Bakhtari ◽  
H. Liu
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Heat Removal ◽  
Leading Edge ◽  
Target Surface ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer ◽  
Edge Surface ◽  
Rib Roughened

Effective cooling of the airfoil leading-edge is imperative in gas turbine designs. Amongst several methods of cooling the leading edge, impingement cooling has been utilized in many modern designs. In this method, the cooling air enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. The crossover jets impinge on a smooth leading-edge wall and exit through the film holes, and, in some cases, form a crossflow in the leading-edge cavity and move toward the end of the cavity. It was the main objective of this investigation to measure the heat transfer coefficient on a smooth as well as rib-roughened leading-edge wall. Experimental data for impingement on a leading edge surface roughened with different conical bumps and radial ribs are reported by the same authors, previously. This investigation, however, deals with impingement on different horseshoe ribs and makes a comparison between the experimental and numerical results. Three geometries representing the leading-edge cooling cavity of a modern gas turbine airfoil with crossover jets impinging on 1) a smooth wall, 2) a wall roughened with horseshoe ribs, and 3) a wall roughened with notched-horseshoe ribs were investigated. The tests were run for a range of flow arrangements and jet Reynolds numbers. The major conclusions of this study were: a) Impingement on the smooth target surface produced the highest overall heat transfer coefficients followed by the notched-horseshoe and horseshoe geometries. b) There is, however, a heat transfer enhancement benefit in roughening the target surface. Amongst the three target surface geometries, the notched-horseshoe ribs produced the highest heat removal from the target surface which was attributed entirely to the area increase of the target surface. c) CFD could be considered as a viable tool for the prediction of impingement heat transfer coefficients on an airfoil leading-edge wall.

An Experimental Study of Impingement on Roughened Airfoil Leading-Edge Walls With Film Holes

2001 ◽  
Author(s):  
M. E. Taslim ◽  
Y. Pan ◽  
S. D. Spring
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Gas Turbines ◽  
Heat Removal ◽  
Leading Edge ◽  
Target Surface ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Impingement Heat Transfer

Airfoil leading-edge surfaces in state-of-the-art gas turbines, being exposed to very high gas temperatures, are often life-limiting locations and require complex cooling schemes for robust designs. A combination of convection and film cooling is used in conventional designs to maintain leading-edge metal temperatures at levels consistent with airfoil life requirements. Compatible with the external contour of the airfoil at the leading edge, the leading-edge cooling cavities often have complex cross-sectional shapes. Furthermore, to enhance the heat transfer coefficient in these cavities, they are often roughened on three walls with ribs of different geometries. The cooling flow for these geometries usually enters the cavity from the airfoil root and flows radially to the airfoil tip or, in the more advanced designs, enters the leading edge cavity from the adjacent cavity through a series of crossover holes in the wall separating the two cavities. In the latter case, the crossover jets impinge on a smooth leading-edge wall and exit through the showerhead film holes, gill film holes on the pressure and suction sides, and, in some cases, forms a cross-flow in the leading-edge cavity and is ejected through the airfoil tip hole. The main objective of this investigation was to study the effects that film holes on the target surface have on the impingement heat transfer coefficient. Available data in the open literature are mostly for impingement on a flat smooth surface with no representation of the film holes. This investigation involved two new features used in airfoil leading-edge cooling those being a curved and roughened target surface in conjunction with leading-edge row of film holes. Results of the crossover jets impinging on these leading-edge surface geometries with no film holes were reported by these authors previously. This paper reports experimental results of crossover jets impinging on those same geometries in the presence of film holes. The investigated surface geometries were smooth, roughened with large and small conical bumps as well as tapered radial ribs. A range of flow arrangements and jet Reynolds numbers were investigated and the results were compared to those of the previous study were no film holes were present. It was concluded that the presence of leading-edge film holes along the leading edge enhances the internal impingement heat transfer coefficients significantly. The smaller conical bump geometry in this investigation produced impingement heat transfer coefficients up to 35% higher than those of the smooth target surface. When the contribution of the increased area in the overall heat transfer is taken into consideration, this same geometry for all flow cases as well as jet impingement distances (Z/djet) provides an increase in the heat removal from the target surface by as much as 95% when compared with the smooth target surface.

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