Experimental and Numerical Study of Heat Transfer in a Gas Turbine Combustor Liner

2003 ◽  
Vol 125 (4) ◽  
pp. 994-1002 ◽  
Author(s):  
J. C. Bailey ◽  
J. Intile ◽  
T. F. Fric ◽  
A. K. Tolpadi ◽  
N. V. Nirmalan ◽  
...  

Experiments and numerical simulations were conducted to understand the heat transfer characteristics of a stationary gas turbine combustor liner cooled by impingement jets and cross flow between the liner and sleeve. Heat transfer was also aided by trip-strip turbulators on the outside of the liner and in the flowsleeve downstream of the jets. The study was aimed at enhancing heat transfer and prolonging the life of the combustor liner components. The combustor liner and flow sleeve were simulated using a flat-plate rig. The geometry has been scaled from actual combustion geometry except for the curvature. The jet Reynolds number and the mass-velocity ratios between the jet and cross flow in the rig were matched with the corresponding combustor conditions. A steady-state liquid crystal technique was used to measure spatially resolved heat transfer coefficients for the geometric and flow conditions mentioned above. The heat transfer was measured both in the impingement region as well as over the turbulators. A numerical model of the combustor test rig was created that included the impingement holes and the turbulators. Using CFD, the flow distribution within the flow sleeve and the heat transfer coefficients on the liner were both predicted. Calculations were made by varying the turbulence models, numerical schemes, and the geometrical mesh. The results obtained were compared to the experimental data and recommendations have been made with regard to the best modeling approach for such liner-flow sleeve configurations.

Author(s):  
Jeremy C. Bailey ◽  
John Intile ◽  
Thomas F. Fric ◽  
Anil K. Tolpadi ◽  
Nirm V. Nirmalan ◽  
...  

Experiments and numerical simulations were conducted to understand the heat transfer characteristics of a stationary gas turbine combustor liner cooled by impingement jets and cross flow between the liner and sleeve. Heat transfer was also aided by trip-strip turbulators on the outside of the liner and in the flowsleeve downstream of the jets. The study was aimed at enhancing heat transfer and prolonging the life of the combustor liner components. The combustor liner and flow sleeve were simulated using a flat plate rig. The geometry has been scaled from actual combustion geometry except for the curvature. The jet Reynolds number and the mass-velocity ratios between the jet and cross flow in the rig were matched with the corresponding combustor conditions. A steady state liquid crystal technique was used to measure spatially resolved heat transfer coefficients for the geometric and flow conditions mentioned above. The heat transfer was measured both in the impingement region as well as over the turbulators. A numerical model of the combustor test rig was created that included the impingement holes and the turbulators. Using CFD, the flow distribution within the flow sleeve and the heat transfer coefficients on the liner were both predicted. Calculations were made by varying the turbulence models, numerical schemes, and the geometrical mesh. The results obtained were compared to the experimental data and recommendations have been made with regard to the best modeling approach for such liner-flow sleeve configurations.


Author(s):  
Bingran Li ◽  
Cunliang Liu ◽  
Lin Ye ◽  
Huiren Zhu ◽  
Fan Zhang

Abstract To investigate the application of ribbed cross-flow coolant channels with film hole effusion and the effects of the internal cooling configuration on film cooling, experimental and numerical studies are conducted on the effect of the relative position of the film holes and different orientation ribs on the film cooling performance. Three cases of the relative position of the film holes and different orientation ribs (post-rib, centered, and pre-rib) in two ribbed cross-flow channels (135° and 45° orientation ribs) are investigated. The film cooling performances are measured under three blowing ratios by the transient liquid crystal measurement technique. A RANS simulation with the realizable k-ε turbulence model and enhanced wall treatment is performed. The results show that the cooling effectiveness and the downstream heat transfer coefficient for the 135° rib are basically the same in the three position cases, and the differences between the local effectiveness average values for the three are no more than 0.04. The differences between the heat transfer coefficients are no more than 0.1. The “pre-rib” and “centered” cases are studied for the 45° rib, and the position of the structures has little effect on the film cooling performance. In the different position cases, the outlet velocity distribution of the film holes, the jet pattern and the discharge coefficient are consistent with the variation in the cross flow. The related research previously published by the authors showed that the inclination of the ribs with respect to the holes affects the film cooling performance. This study reveals that the relative positions of the ribs and holes have little effect on the film cooling performance. This paper expands and improves the study of the effect of the internal cooling configuration on film cooling and makes a significant contribution to the design and industrial application of the internal cooling channel of a turbine blade.


Author(s):  
Husam Zawati ◽  
Gaurav Gupta ◽  
Yakym Khlyapov ◽  
Erik Fernandez ◽  
Jayanta Kapat ◽  
...  

Abstract The objective of the present study is the evaluation of the heat transfer difference between a novel jet plate configuration and a conventional flat jet orifice plate. Physical mechanisms that lead to a change in Nusselt number when comparing both configurations are discussed in two regions: impingement and crossflow. In the presented work, both plates with identical inline arrays of (20 × 26) circular air jets impinging orthogonally on a flat target comprised of 20 segments parallel to the jet orifice plates, are studied. The first is a staggered configuration of a pimple-dimple (convex-concave) plate. This plate features two jet diameters: (a) 4.63 mm emanating from negative sphere of 14.63 mm in radius inward imprint; (b) 2.19 mm emanating from a positive sphere of 17.07 mm in radius, protruding from the base of the plate. The second jet plate is flat, which serves as a baseline for the heat transfer study. This plate has a constant jet orifice diameters of 3.49 mm, found based on the definition of total average open area of the first plate (NPR configuration). Heat transfer characteristics and turbulent flow structures are investigated over jet-averaged Reynolds numbers (Reav,j) of 5,000, 7,000, and 9,000. Jet-to-plate distance (Z/Dj) is varied between (2.4 – 6.0) jet diameters. A numerical study is carried out to compare various turbulence models (κε-EB, κε-Lag EB, κε-v2f, κω-SST, RST). Numerical simulations are analyzed in detail to explain the underlying mechanism of heat transfer enhancement, related to such geometries. The convex-concaved plate yields lower globally-averaged heat transfer coefficients when compared to a flat jet plate in the impingement region. However, enhancement up to 23% is seen in the crossflow region, where the crossflow effects are dominant in a maximum-crossflow configuration.


2003 ◽  
Vol 125 (4) ◽  
pp. 682-691 ◽  
Author(s):  
M. E. Taslim ◽  
K. Bakhtari ◽  
H. Liu

Effective cooling of the airfoil leading edge is imperative in gas turbine designs. Among several methods of cooling the leading edge, impingement cooling has been utilized in many modern designs. In this method, the cooling air enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. The crossover jets impinge on a smooth leading-edge wall and exit through the film holes, and, in some cases, form a cross flow in the leading-edge cavity and move toward the end of the cavity. It was the main objective of this investigation to measure the heat transfer coefficient on a smooth as well as rib-roughened leading-edge wall. Experimental data for impingement on a leading-edge surface roughened with different conical bumps and radial ribs have been reported by the same authors previously. This investigation, however, deals with impingement on different horseshoe ribs and makes a comparison between the experimental and numerical results. Three geometries representing the leading-edge cooling cavity of a modern gas turbine airfoil with crossover jets impinging on (1) a smooth wall, (2) a wall roughened with horseshoe ribs, and (3) a wall roughened with notched-horseshoe ribs were investigated. The tests were run for a range of flow arrangements and jet Reynolds numbers. The major conclusions of this study were: (a) Impingement on the smooth target surface produced the highest overall heat transfer coefficients followed by the notched-horseshoe and horseshoe geometries. (b) There is, however, a heat transfer enhancement benefit in roughening the target surface. Among the three target surface geometries, the notched-horseshoe ribs produced the highest heat removal from the target surface, which was attributed entirely to the area increase of the target surface. (c) CFD could be considered as a viable tool for the prediction of impingement heat transfer coefficients on an airfoil leading-edge wall.


Author(s):  
Fifi N. M. Elwekeel ◽  
Qun Zheng ◽  
Antar M. M. Abdala

This study investigated heat transfer characteristics on various shaped ribs on the lower channel wall using steam and steam/mist as cooling fluid. The lower wall is subjected to a uniform heat flux condition while others walls are insulated. Calculations are carried out for ribs with square ribs (case A), triangular ribs (case B), trapezoidal ribs (case C) and (case D) cross sections over a range of Reynolds numbers (14000–35000), constant mist mass fraction (6%) and fixed rib height and pitch. To investigate turbulence model effects, computations based on a finite volume method, are carried out by utilizing three turbulence models: the standard k-ω, Omega Reynolds Stress (ωRS) and Shear Stress Transport (SST) turbulence models. The predicted results from using several turbulence models reveal that the SST turbulence model provide better agreement with available measurements than others. It is found that the heat transfer coefficients are enhanced in ribbed channels with injection of a small amount of mist. The steam/mist provides the higher heat transfer enhancement over steam when trapezoidal shaped ribs (38°, case C).


2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Mithilesh Kumar ◽  
D. Mukhopadhyay ◽  
A. K. Ghosh ◽  
Ravi Kumar

Numerical study on AHWR fuel bundle has been carried out to assess influence of circumferential and cross flow rewetting on the conduction heat transfer. The AHWR fuel bundle quenching under accident condition is designed primarily with radial jets at several axial locations. A 3D (r,θ,z) transient conduction fuel pin model has been developed to carry out the study with a finite difference method (FDM) technique with alternating direction implicit (ADI) scheme. The single pin has been considered to study effect of circumferential conduction and multipins have been considered to study the influence of cross flow. Both analyses are carried out with the same fluid temperature and heat transfer coefficients as boundary conditions. It has been found from the analyses that, for radial jet, the circumferential conduction is significant and due to influence of overall cross flow the reductions in fuel temperature in the same quench plane in different rings are different with same initial surface temperature. Influence of cross flow on rewetting is found to be very significant. Outer fuel pins rewetting time is higher than inner.


1983 ◽  
Vol 105 (4) ◽  
pp. 862-869 ◽  
Author(s):  
R. S. Amano ◽  
M. K. Jensen ◽  
P. Goel

An experimental and numerical study is reported on heat transfer in the separated flow region created by an abrupt circular pipe expansion. Heat transfer coefficients were measured along the pipe wall downstream from an expansion for three different expansion ratios of d/D = 0.195, 0.391, and 0.586 for Reynolds numbers ranging from 104 to 1.5 × 105. The results are compared with the numerical solutions obtained with the k ∼ ε turbulence model. In this computation a new finite difference scheme is developed which shows several advantages over the ordinary hybrid scheme. The study also covers the derivation of a new wall function model. Generally good agreement between the measured and the computed results is shown.


2003 ◽  
Vol 125 (4) ◽  
pp. 648-657 ◽  
Author(s):  
Jae Su Kwak ◽  
Je-Chin Han

Experimental investigations were performed to measure the detailed heat transfer coefficients and film cooling effectiveness on the squealer tip of a gas turbine blade in a five-bladed linear cascade. The blade was a two-dimensional model of a first stage gas turbine rotor blade with a profile of the GE-E3 aircraft gas turbine engine rotor blade. The test blade had a squealer (recessed) tip with a 4.22% recess. The blade model was equipped with a single row of film cooling holes on the pressure side near the tip region and the tip surface along the camber line. Hue detection based transient liquid crystals technique was used to measure heat transfer coefficients and film cooling effectiveness. All measurements were done for the three tip gap clearances of 1.0%, 1.5%, and 2.5% of blade span at the two blowing ratios of 1.0 and 2.0. The Reynolds number based on cascade exit velocity and axial chord length was 1.1×106 and the total turning angle of the blade was 97.9 deg. The overall pressure ratio was 1.2 and the inlet and exit Mach numbers were 0.25 and 0.59, respectively. The turbulence intensity level at the cascade inlet was 9.7%. Results showed that the overall heat transfer coefficients increased with increasing tip gap clearance, but decreased with increasing blowing ratio. However, the overall film cooling effectiveness increased with increasing blowing ratio. Results also showed that the overall film cooling effectiveness increased but heat transfer coefficients decreased for the squealer tip when compared to the plane tip at the same tip gap clearance and blowing ratio conditions.


2021 ◽  
Author(s):  
Avik Saha ◽  
Arup Kumar Das

Abstract Pool boiling around a heated cylinder having a diameter larger than the departure diameter of bubbles has been simulated numerically. Thermally uniform heat flux condition has been maintained at the outer surface of the cylinder, submerged at saturated water at atmospheric pressure. Using the Volume of Fluid type framework of liquid phase fraction in the domain, bubble life cycle around the horizontal cylinder has been analyzed to understand different stages of growth, sliding, merging prior to departure. An effort has also been made to characterize the bubble population, emerging from different sites over the cylindrical surface. The influence of cylinder inclination along its axis on these interfacial features has also been discussed using representative numerical simulation. Temperature profiles of the cylinder surface have been portrayed for both horizontal and inclined situations before presenting respective heat transfer coefficients.


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