scholarly journals Numerical Analysis of Flow and Electric Field Effects on an EHD Enhanced Mini Heat Exchanger

Author(s):  
Mingkan Zhang ◽  
Omar Abdelaziz

A novel design of a mini heat exchanger utilizing forced convection heat transfer enhancement with electrohydro-dynamic (EHD) technique has been numerically investigated. When a high voltage is applied to a metal wire, air in its vicinity will be ionized and the injected ions will travel towards electrically grounded heat exchanger surfaces, leading to the corona wind. As a result, the corona wind disturbs the heat exchanger boundary layer and thus enhances heat transfer between the heat exchanger surface and its ambient air. A three dimensional numerical model has been developed to evaluate the heat transfer coefficient (HTC) and air side pressure drop of this EHD enhanced mini heat exchanger. Influences of position and size of the wire are evaluated in order to achieve the highest enhancement. In addition, the swirling flow pattern induced by EHD has been studied due to its important role in heat transfer enhancement. The results show a three times increase of HTC enhanced by EHD effect in present design comparing to the one without EHD effect. The most promising result shows an overall heat transfer coefficient equal to 318 W/(m2·K) for a bare tube in cross flow configuration with airside pressure drop of 2.8 Pa.

Author(s):  
Wei Li ◽  
Dan Huang ◽  
Zan Wu ◽  
Hong-Xia Li ◽  
Zhao-Yan Zhang ◽  
...  

An experimental investigation was performed for convective condensation of R410A inside four micro-fin tubes with the same outside diameter (OD) 5 mm and helix angle 18°. Data are for mass fluxes ranging from about 180 to 650 kg/m2s. The nominal saturation temperature is 320 K, with inlet and outlet qualities of 0.8 and 0.1, respectively. The results suggest that Tube 4 has the best thermal performance for its largest condensation heat transfer coefficient and relatively low pressure drop penalty. Condensation heat transfer coefficient decreases at first and then increases or flattens out gradually as G decreases. This complex mass-flux effect may be explained by the complex interactions between micro-fins and fluid. The heat transfer enhancement mechanism is mainly due to the surface area increase over the plain tube at large mass fluxes, while liquid drainage and interfacial turbulence play important roles in heat transfer enhancement at low mass fluxes. In addition, the experimental data was analyzed using seven existing pressure-drop and four heat-transfer models to verify their respective accuracies.


2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Justin Lamont ◽  
Sridharan Ramesh ◽  
Srinath V. Ekkad ◽  
Anil Tolpadi ◽  
Christopher Kaminski ◽  
...  

Detailed heat transfer coefficient distributions have been obtained for narrow diverging channels with and without enhancement features. The cooling configurations considered include rib turbulators and concavities (or dimples) on the main heat transfer surfaces. All of the measurements are presented at a representative Reynolds number of 28,000. Pressure drop measurements for the overall channel are also presented to evaluate the heat transfer enhancement geometry with respect to the pumping power requirements. The test models were studied for wall heat transfer coefficient measurements using the transient liquid crystal technique. The model wall inner surfaces were sprayed with thermochromic liquid crystals and a transient test was used to obtain the local heat transfer coefficients from the measured color change. An analysis of the results shows that the choice of designs is limited by the available pressure drop, even if the design provides significantly higher heat transfer coefficients. Dimpled surfaces provide appreciably high heat transfer coefficients and a reasonable pressure drop, whereas ribbed ducts provide significantly higher heat transfer coefficients and a higher overall pressure drop.


Author(s):  
Mojtaba Jarrahi ◽  
Jean-Pierre Thermeau ◽  
Hassan Peerhossaini

Heat transfer enhancement in laminar regime by split and recombine (SAR) mechanism, based on the baker’s transformation, is investigated. Two different heat exchangers, called SAR1 and SAR2, are studied. Their geometries are inspired from the previous studies reported in the literature. The working fluid on both, shell and tube side, is water and the temperature on the shell side is kept constant. Experiments are carried out for the Reynolds number range 100<Re<3000 when the Prandtl number is between 4.5 and 7.5. The results show that the convective heat transfer coefficient in the first element of heat exchanger SAR1 is higher than that in the second one, i.e. SAR2. However, the variation in the convective heat transfer coefficient from the first to the third element along the heat exchanger SAR2 is less significant than that observed for SAR1. Moreover, SAR2 causes a higher pressure drop, especially when Re>1000, and provides a less uniform temperature field at the outlet.


Author(s):  
Ashkan Oghabi ◽  
Davood Ghadiri Moghaddam ◽  
Carey Simonson ◽  
Robert W. Besant

In liquid-to-air membrane energy exchangers (LAMEEs), the heat and mass transfer resistances in the air channel are dominant. An eddy promoter air screen can effectively enhance the heat and mass transfers in the air channel. In this study, the heat transfer enhancement and pressure drop across three different eddy promoter air screens in an air channel are experimentally investigated. Eddy promoter air screens are comprised of plastic ribs in the stream-wise direction and aluminum cross-bars normal to the air flow direction. A low speed wind tunnel test facility, which simulates the air channel of a LAMEE is designed to measure the friction factor and enhanced convective heat transfer coefficient in the air channel with an eddy promoter air screen. Tests were conducted at Reynolds numbers of 920, 1550, and 2160. In this paper, the effects of the spacing of the cylindrical bars and plastic ribs on the heat transfer performance are studied experimentally. Also, the performance of eddy promoter air screens as a function of enhanced heat transfer coefficient and increased pressure drop is investigated. Results show that the eddy promoter air screens have the highest efficiencies at Reynolds of 1550 and double the convective heat transfer coefficient of the air with respect to a smooth channel.


Author(s):  
Justin Lamont ◽  
Sridharan Ramesh ◽  
Srinath V. Ekkad ◽  
Anil Tolpadi ◽  
Christopher Kaminski ◽  
...  

Detailed heat transfer coefficient distributions have been obtained for narrow diverging channels with and without enhancement features. The cooling configurations considered include rib turbulators and concavities (or dimples) on the main heat transfer surfaces. All the measurements are presented at a representative Reynolds number of 28,000. Pressure drop measurements for the overall channel are also presented to evaluate the heat transfer enhancement geometry with respect to pumping power requirements. The test models were studied for wall heat transfer coefficient measurements using the transient liquid crystal technique. The model wall inner surfaces were sprayed with thermochromic liquid crystals, and a transient test was used to obtain the local heat transfer coefficients from the measured color change. Analysis of results shows that choice of designs is limited by available pressure drop even if the design provides significantly higher heat transfer coefficients. Dimpled surfaces provide appreciably high heat transfer coefficients and reasonable pressure drop whereas ribbed ducts provide significantly higher heat transfer coefficients and higher overall pressure drop.


Author(s):  
Mohammad Rejaul Haque ◽  
Amy Rachel Betz

The present work represents a 2-D numerical investigation of forced convection heat transfer over three electronic blocks (silicon chip) in an inline arrangement with elliptical shaped vortex generators (VG-copper made) placed on top of the channel, for a range of Reynolds numbers. The block is prescribed with a 1,000 W/m2 heat flux due to heating of the electronic components installed in the CPU casing. The results show that, vortex generators could effectively enhance the heat transfer in the channel. Subsequently, the effects of Reynolds number (from 500 to 1050), the number of vortex generators (baseline, 1, 2 and 3), aspect ratio of heated block (0.125, 0.15, 0.22), and aspect ratio of vortex generators (0.3125, 0.4, 0.5) on the heat transfer and fluid flow characteristics are examined. The characteristics of the performance parameters are studied numerically with the aid of computational fluid dynamics (CFD). The 3 VG demonstrates nearly 28.35% enhancement of Nusselt number compared to the 1 VG case at Re = 479. The change in pressure drop is less at low Reynolds number compared to higher Reynolds number respective to other parameters. Increasing the aspect ratio of the block increases the convection coefficient while decreasing aspect ratio of VG increases heat transfer coefficient. This enhancement is less significant for the third block as the cooling effect is predominant close to the channel inlet. Increasing consecutive distance between the blocks, enhances the heat transfer coefficient with the penalty of additional pressure drop. However, parametric studies are conducted for the maximum heat transfer enhancement.


Author(s):  
Ankesh Kumar ◽  
Ajay Singh ◽  
Parag Mishra

More performance or reduced the size of heat exchanger can be achieved by heat transfer enhancement technique. Tube helical ribs have been used as one of the passive heat transfer enhancement technique and are most widely used tube in a several heat transfer process. The results of the heat transfer characteristics in horizontal double pipe with helical ribs are presented. Six test section with different characteristics parameters of helical rib depth 1.0mm, 1.25mm, 1.5mm and helical rib pitch 4mm, 6mm, 8mm, are tested. Cold water and hot water are used as the working fluids in the shell side and tube side respectively. Experiments are performed under the condition of mass flow rate varying from 0.030 to 0.130kg/s for cold water and 0.040 to 0.140kg/s for hot water respectively. The inlet cold and hot water temperature are between 28- 300C and between 68-710C respectively. The results obtained from the tubes with helical ribs are compared with those without helical ribs. It is found that the helical ribs have a significant effect on the heat transfer coefficient and the heat transfer increases with the helical rib pitches and depth. Based on fitting the experimental data, on- isothermal correlations of the heat transfer coefficient and friction factor are proposed.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Swanand Gaikwad ◽  
Ashish Parmar

AbstractHeat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.


2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.


2013 ◽  
Vol 655-657 ◽  
pp. 461-464 ◽  
Author(s):  
Su Fang Song

The three-dimensional model of heat exchangers with continuous helical baffles was built. The fluid flow dynamics and heat transfer of shell side in the helical baffled heat exchanger were simulated and calculated. The velocity, pressure and temperature distributions were achieved. The simulation shows that with the same baffle pitch, shell-side heat transfer coefficient increased by 25% and the pressure drop decreases by 18% in helical baffled heat exchanger compared with segmental helical baffles. With the analyzing of the flow and heat transfer in heat exchanger in 5 different inclination angles from 11°to 21°, it can be found that both shell side heat transfer coefficient and pressure drop will reduce respectively by 86% and 52% with the increases 11°to 21°of the inclination angles. Numerical simulation provided reliable theoretical reference for further engineering research of heat exchanger with helical baffles.


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