scholarly journals Experimental Comparative Analysis of Overall Heat Transfer Coefficient in Counter-Flow Heat Exchanger by using Helical Ribs

Author(s):  
Ankesh Kumar ◽  
Ajay Singh ◽  
Parag Mishra

More performance or reduced the size of heat exchanger can be achieved by heat transfer enhancement technique. Tube helical ribs have been used as one of the passive heat transfer enhancement technique and are most widely used tube in a several heat transfer process. The results of the heat transfer characteristics in horizontal double pipe with helical ribs are presented. Six test section with different characteristics parameters of helical rib depth 1.0mm, 1.25mm, 1.5mm and helical rib pitch 4mm, 6mm, 8mm, are tested. Cold water and hot water are used as the working fluids in the shell side and tube side respectively. Experiments are performed under the condition of mass flow rate varying from 0.030 to 0.130kg/s for cold water and 0.040 to 0.140kg/s for hot water respectively. The inlet cold and hot water temperature are between 28- 300C and between 68-710C respectively. The results obtained from the tubes with helical ribs are compared with those without helical ribs. It is found that the helical ribs have a significant effect on the heat transfer coefficient and the heat transfer increases with the helical rib pitches and depth. Based on fitting the experimental data, on- isothermal correlations of the heat transfer coefficient and friction factor are proposed.

2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Ting-Yu Lin ◽  
Satish G. Kandlikar

The effect of structured roughness on the heat transfer of water flowing through minichannels was experimentally investigated in this study. The test channels were formed by two 12.7 mm wide × 94.6 mm long stainless steel strips. Eight structured roughness elements were generated using a wire electrical discharge machining (EDM) process as lateral grooves of sinusoidal profile on the channel walls. The height of the roughness structures ranged from 18 μm to 96 μm, and the pitch was varied from 250 μm to 400 μm. The hydraulic diameter of the rectangular flow channels ranged from 0.71 mm to 1.87 mm, while the constricted hydraulic diameter (obtained by using the narrowest flow gap) ranged from 0.68 mm to 1.76 mm. After accounting for heat losses from the edges and end sections, the heat transfer coefficient for smooth channels was found to be in good agreement with the conventional correlations in the laminar entry region as well as in the laminar fully developed region. All roughness elements were found to enhance the heat transfer. In the ranges of parameters tested, the roughness element pitch was found to have almost no effect, while the heat transfer coefficient was significantly enhanced by increasing the roughness element height. An earlier transition from laminar to turbulent flow was observed with increasing relative roughness (ratio of roughness height to hydraulic diameter). For the roughness element designated as B-1 with a pitch of 250 μm, roughness height of 96 μm and a constricted hydraulic diameter of 690 μm, a maximum heat transfer enhancement of 377% was obtained, while the corresponding friction factor increase was 371% in the laminar fully developed region. Comparing different enhancement techniques reported in the literature, the highest roughness element tested in the present work resulted in the highest thermal performance factor, defined as the ratio of heat transfer enhancement factor (over smooth channels) and the corresponding friction enhancement factor to the power 1/3.


2008 ◽  
Author(s):  
Bolaji O. Olayiwola ◽  
Gerhard Schaldach ◽  
Peter Walzel

Experimental and CFD studies were performed to investigate the enhancement of convective heat transfer in a laminar cooling system using flow pulsation in a flat channel with series of regular spaced fins. Glycerol-water mixtures with dynamic viscosities in the range of 0.001 kg/ms–0.01 kg/ms were used. A steady flow Reynolds number in the laminar range of 10 < Re < 1200 was studied. The amplitudes of the applied pulsations are in the range of 0.25 < A < 0.55 mm and the frequency range is 10 < f < 60 Hz. Two different cooling devices with active length L = 450 mm and 900 mm were investigated. CFD simulations were performed on a parallel-computer (Linux-cluster) using the software suit CFX11 from ANSYS GmbH, Germany. The rate of cooling was found to be significant at moderate low net flow rates. In general, no significant heat transfer enhancement at very low and high flow rates was obtained in compliance with the experimental data. The heat transfer coefficient was found to increase with increasing Prandtl number Pr at constant oscillation Reynolds number Reosc whereas the ratio of the hydraulic diameter to the length of the channel dh/L has insignificant effect on the heat transfer coefficient. This is due to enhanced fluid mixing. CFD results allow for performance predictions of different geometries and flow conditions.


2020 ◽  
Vol 142 (5) ◽  
Author(s):  
Lin Ye ◽  
Cun-Liang Liu ◽  
Dao-En Zhou ◽  
Hui-Ren Zhu

Abstract The heat transfer coefficient of cylindrical holes fed by varying internal cross-flow channels with different cross-flow Reynolds numbers Rec is experimentally studied on a low-speed flat-plate facility. Three coolant cross flow cases, including a smooth case and two ribbed cases with 45/135-deg ribs, are studied at Rec = 50,000, and 100,000 with varying blowing ratios M of 0.5, 1.0, and 2.0. A transient liquid-crystal (LC) measurement technique is used to determine the heat transfer coefficient. At lower M, the heat transfer enhancement regions are asymmetrical for the smooth and 45-deg cases. The asymmetrical vortex is more pronounced with increasing cross-flow direction velocity, resulting in a more skewed distribution at Rec = 100,000. Conversely, the contours are laterally symmetric in the 135-deg case at varying Rec. A fork-shaped trend with a relatively high heat transfer coefficient appears upstream, and the increases in the heat transfer in the 135-deg cases are lower than those in the 45-deg cases. As M increases to 2.0, the vortex intensity increases, resulting in a stronger scouring effect upstream, especially at large Rec. The range and degree are affected by Rec at M = 2.0. The core of the heat transfer enhancement is skewed to the −Y side for both cases.


Author(s):  
Mojtaba Jarrahi ◽  
Jean-Pierre Thermeau ◽  
Hassan Peerhossaini

Heat transfer enhancement in laminar regime by split and recombine (SAR) mechanism, based on the baker’s transformation, is investigated. Two different heat exchangers, called SAR1 and SAR2, are studied. Their geometries are inspired from the previous studies reported in the literature. The working fluid on both, shell and tube side, is water and the temperature on the shell side is kept constant. Experiments are carried out for the Reynolds number range 100<Re<3000 when the Prandtl number is between 4.5 and 7.5. The results show that the convective heat transfer coefficient in the first element of heat exchanger SAR1 is higher than that in the second one, i.e. SAR2. However, the variation in the convective heat transfer coefficient from the first to the third element along the heat exchanger SAR2 is less significant than that observed for SAR1. Moreover, SAR2 causes a higher pressure drop, especially when Re>1000, and provides a less uniform temperature field at the outlet.


Author(s):  
Mingkan Zhang ◽  
Omar Abdelaziz

A novel design of a mini heat exchanger utilizing forced convection heat transfer enhancement with electrohydro-dynamic (EHD) technique has been numerically investigated. When a high voltage is applied to a metal wire, air in its vicinity will be ionized and the injected ions will travel towards electrically grounded heat exchanger surfaces, leading to the corona wind. As a result, the corona wind disturbs the heat exchanger boundary layer and thus enhances heat transfer between the heat exchanger surface and its ambient air. A three dimensional numerical model has been developed to evaluate the heat transfer coefficient (HTC) and air side pressure drop of this EHD enhanced mini heat exchanger. Influences of position and size of the wire are evaluated in order to achieve the highest enhancement. In addition, the swirling flow pattern induced by EHD has been studied due to its important role in heat transfer enhancement. The results show a three times increase of HTC enhanced by EHD effect in present design comparing to the one without EHD effect. The most promising result shows an overall heat transfer coefficient equal to 318 W/(m2·K) for a bare tube in cross flow configuration with airside pressure drop of 2.8 Pa.


2020 ◽  
Vol 5 (8) ◽  
pp. 835-845
Author(s):  
Bashiru Abdulmumuni ◽  
Adedeji Mathew Ayoade ◽  
Ologunye Opeyemi Buhari ◽  
Azeez Rasheed Olatunde ◽  
Fanifosi Johnson Olaniyi

A heat exchanger is a device used to transfer thermal energy between two or more fluids, at different temperatures in thermal contact. This paper focuses on a shell-and-tubes heat exchanger that involves two fluids (hot water and cold water) in contact with each other while the cold water flows through the tubes and hot water through the shell. Heat exchangers have special and practical applications in the feed water cooler in the process industries, power plants, chemical plants, refineries, process applications as well as refrigeration and air conditioning industry. The design calculations were carried out to determine the specifications of essential parameters for the development of the heat exchanger, data generated from the theoretical formulae were used to fabricate the heat exchanger using some locally available and durable materials, and the performance of the system was evaluated. Some of the parameters evaluated include heat duty, capacity ratio, effectiveness, overall heat transfer coefficient, and fouling factor. The heat exchanger was tested under various flow conditions and the results obtained were as follows; cold water inlet temperatures of (26, 26, 26, 27and 27) ºC increased to (59, 44, 39, 47 and 35) ºC after (10, 7½, 6½  8,  and 6) minutes and the hot water temperatures decreased from (100, 80, 75, 87 and 73) ºC to (73, 59, 55, 62 and 50) ºC, respectively. The design data and test data were compared in terms of the heat duty, capacity ratio, effectiveness, overall heat transfer coefficient, and fouling factor, the deviation is found to be 22.87%, 13.99%, 8.98%, 43.30%, and 43.30% respectively. The results obtained proved that the heat exchanger was effective, reliable and provides a good technical approach to evaluate the thermal performance of the heat exchanger and useful in conducting heat and mass transfer practical in thermodynamics laboratory.


Customization of thermophysical properties of the working fluids has tremendous potential in heat transfer enhancement. In the present paper, experimentation is conducted to determine the heat transfer coefficient and friction factor of 20:80 Ethylene Glycol-Water(20:80 EG-Water) based Fe3O4 nanofluid in a Double Pipe Heat Exchanger with U Bend (DPHE). Experiments are performed in the turbulent flow regime at an operating temperature of 47.5°C. Fe3O4 nanoparticles of size less than 50 nm are mixed with 20:80 EG-Water solution in the volume concentration range of 0.02% to 0.08%. Results indicate that as the concentration of nanoparticles increase, the heat transfer coefficient of the nanofluid increases up to 0.04% concentration and then decreases, while the friction factor is observed to increase with the increase of volume concentration. Within the Reynolds number range considered in the analysis, the average enhancement in the heat transfer coefficient is 24.1% at 0.04% concentration compared to that of the base fluid. The average enhancement in the friction factor is observed to be 25.58% at 0.08% concentration of Fe3O4 / 20:80 EG-Water nanofluid compared to that of base fluid.


2014 ◽  
Vol 552 ◽  
pp. 55-60
Author(s):  
Zheng Ming Tong ◽  
Peng Hou ◽  
Gui Hua Qin

In this article, we use BR0.3 type plate heat exchanger for experiment,and the heat transfer coefficient of the mixed plate heat exchanger is explored. Through the test platform of plate heat exchanger, a large number of experiments have been done in different mixed mode but the same passageway,and lots experimental data are obtained. By the linear fitting method and the analysis of the data, the main factors which influence the heat transfer coefficient of mixed plate heat exchanger were carried out,and the formula of heat transfer coefficient which fits at any mixed mode plate heat exchanger is obtained, to solve the problem of engineering calculation.The fact , there is no denying that the result which we get has great engineering significance


2010 ◽  
Vol 29-32 ◽  
pp. 132-137 ◽  
Author(s):  
Xue Jiang Lai ◽  
Rui Li ◽  
Yong Dai ◽  
Su Yi Huang

Flower baffle heat exchanger’s structure and design idea is introduced. Flower baffle heat exchanger has unique support structure. It can both enhance the efficiency of the heat transfer and reduce the pressure drop. Through the experimental study, under the same shell side flow, the heat transfer coefficient K which the distance between two flower baffles is 134mm is higher 3%~9% than the one of which the distances between two flower baffles are 163mm,123mm. The heat transfer coefficient K which the distance between two flower baffles is 147mm is close to the one of which the distances between two flower baffles is 134mm. The shell volume flow V is higher, the incremental quantity of heat transfer coefficient K is more. The integrated performance K/Δp of flower baffle heat exchanger which the distance between two flower baffles is 134mm is higher 3%~9% than the one of which the distances between two flower baffles are 163mm,123mm. Therefore, the best distance between two flower baffles exists between 134mm~147mm this experiment.


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