Modelling Approach for a Hydrolysis Reactor for the Ammonia Production in Maritime SCR Applications

Author(s):  
Katrin Johe ◽  
Thomas Sattelmayer

The catalytic generation of ammonia from a liquid urea solution is a critical process determining the performance of SCR (Selective Catalytic Reduction) systems. Solid deposits on the catalyst surface from the decomposition of urea have to be avoided, as this leads to reduced system performance or even failure. At present, reactor design is often empirical, which poses a risk for costly iterations due to insufficient system performance. The presented research project proposed a performance prediction and modelling approach for SCR hydrolysis reactors generating ammonia from urea. Different configurations of hydrolysis reactors were investigated experimentally. Ammonia concentration measurements provided information about parameters influencing the decomposition of urea and the system performance. The evaporation of urea between injection and interaction with the catalyst was identified as the critical process driving the susceptibility to deposit formation. The spray of urea solution was characterised in terms of velocity distribution by means of particle-image velocimetry. Results were compared with theoretical predictions and calculation options for processes in the reactor were determined. Numerical simulation was used as an additional design and optimisation tool of the proposed model. The modelling approach is presented by a step-by-step method which takes into account design constraints and operating conditions for hydrolysis reactors.

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Katrin Johe ◽  
Thomas Sattelmayer

The catalytic generation of ammonia from a liquid urea solution is a critical process determining the performance of selective catalytic reduction (SCR) systems. Solid deposits on the catalyst surface from the decomposition of urea have to be avoided, as this leads to reduced system performance or even failure. At present, reactor design is often empirical, which poses a risk for costly iterations due to insufficient system performance. The presented research project proposed a performance prediction and modeling approach for SCR hydrolysis reactors generating ammonia from urea. Different configurations of hydrolysis reactors were investigated experimentally. Ammonia concentration measurements provided information about parameters influencing the decomposition of urea and the system performance. The evaporation of urea between injection and interaction with the catalyst was identified as the critical process driving the susceptibility to deposit formation. The spray of urea solution was characterized in terms of velocity distribution by means of particle-image velocimetry. Results were compared with theoretical predictions and calculation options for processes in the reactor were determined. Numerical simulation was used as an additional design and optimization tool of the proposed model. The modeling approach is presented by a step-by-step method, which takes into account design constraints and operating conditions for hydrolysis reactors.


Author(s):  
Wenming Yang ◽  
Hui An ◽  
Jing Li ◽  
Dezhi Zhou ◽  
Markus Kraft

There are many NOx removal technologies: exhaust gas recirculation (EGR), selective catalytic reduction (SCR), selective non-catalytic reduction (SNCR), miller cycle, emulsion technology and engine performance optimization. In this work, a numerical simulation investigation was conducted to explore the possibility of an alternative approach: direct aqueous urea solution injection on the reduction of NOx emissions of a biodiesel fueled diesel engine. Simulation was performed using the 3D CFD simulation software KIVA4 coupled with CHEMKIN II code for pure biodiesel combustion under realistic engine operating conditions of 2400 rpm and 100% load. To improve the overall prediction accuracy, the Kelvin-Helmholtz and Rayleigh-Taylor (KH-RT) spray break up model was implemented in the KIVA code to replace the original Taylor Analogy Breakup (TAB) model for the primary and secondary fuel breakup processes modeling. The KIVA4 code was further modified to accommodate multiple injections, different fuel types and different injection orientations. A skeletal reaction mechanism for biodiesel + urea was developed which consists of 95 species and 498 elementary reactions. The chemical behaviors of the NOx formation and Urea/NOx interaction processes were modeled by a modified extended Zeldovich mechanism and Urea/NOx interaction sub-mechanism. Developed mechanism was first validated against the experimental results conducted on a light duty 2KD FTV Toyota car engine fueled by pure biodiesel in terms of in-cylinder pressure, heat release rate. To ensure an efficient NOx reduction process, various aqueous urea injection strategies in terms of post injection timing and injection rate were carefully examined. The simulation results revealed that among all the four post injection timings (10 °ATDC, 15 °ATDC, 20 °ATDC and 25 °ATDC) that were evaluated, 15 °ATDC post injection timing consistently demonstrated a lower NO emission level. In addition, both the urea/water ratio and aqueous urea injection rate demonstrated important roles which affected the thermal decomposition of urea into ammonia and the subsequent NOx removal process, and it was suggested that 50% urea mass fraction and 40% injection rate presented the lowest NOx emission levels.


1997 ◽  
Vol 119 (1) ◽  
pp. 132-141 ◽  
Author(s):  
J. T. Sawicki ◽  
R. J. Capaldi ◽  
M. L. Adams

This paper describes an experimental and theoretical investigation of a four-pocket, oil-fed, orifice-compensated hydrostatic bearing including the hybrid effects of journal rotation. The test apparatus incorporates a double-spool-shaft spindle which permits independent control over the journal spin speed and the frequency of an adjustable-magnitude circular orbit, for both forward and backward whirling. This configuration yields data that enables determination of the full linear anisotropic rotordynamic model. The dynamic force measurements were made simultaneously with two independent systems, one with piezoelectric load cells and the other with strain gage load cells. Theoretical predictions are made for the same configuration and operating conditions as the test matrix using a finite-difference solver of Reynolds lubrication equation. The computational results agree well with test results, theoretical predictions of stiffness and damping coefficients are typically within thirty percent of the experimental results.


A model is proposed for the ignition of quiescent multidroplet fuel mists which assumes that chemical reaction rates are infinitely fast, and that the sole criterion for successful ignition is the generation, by the spark, of an adequate concentration of fuel vapour in the ignition zone. From analysis of the relevant heat transfer and evaporation processes involved, ex­pressions are derived for the prediction of quenching distance and minimum ignition energy. Support for the model is demonstrated by a close level of agreement between theoretical predictions of minimum ignition energy and the corresponding experimental values obtained using a specially designed ignition apparatus in which ignition energies are measured for several different fuels, over wide ranges of pressure, mixture composition and mean drop size. The results show that both quenching distance and mini­mum ignition energy are strongly dependent on droplet size, and are also dependent, but to a lesser extent, on air density, equivalence ratio and fuel volatility. An expression is derived to indicate the range of drop sizes over which the proposed model is valid.


1974 ◽  
Vol 188 (1) ◽  
pp. 189-199 ◽  
Author(s):  
B. O. Helgestad ◽  
K. Foster ◽  
F. K. Bannister

A method is given for calculating pressure transients in an axial piston hydraulic pump. Some theoretical predictions are given of the effect of port timing and the effect of introducing restricting grooves at the ends of the kidney ports in the valve plate and suggestions are made of the effects of these parameters on noise emission; comparative measurements of noise are then quoted that support the general arguments. A parallel shot is recommended as the best compromise for the restrictor groove geometry to give good results over the widest range of operating conditions, including reverse rotation. Finally, mention is made of the use of a relief valve in the port plate for noise reduction.


2021 ◽  
pp. 96-106
Author(s):  
Onur Akalp ◽  
Harun Ozbay ◽  
Serhat Berat Efe

LED luminaires need a driver circuit for working properly. Most of the drivers have disadvantages such as losses during operation. This issue becomes more important while supplying with limited sources such as renewables. To overcome the problem, this study proposes a novel energy efficient driver for LED luminaires based on zero voltage switching (ZVS) single-ended primary inductance converter (SEPIC) technology. Driver and hence luminaires were designed to be fed from photovoltaic (PV) panels. In addition, an adaptive MPPT algorithm was developed to obtain optimum efficiency from supply system. SEPIC approach was preferred for MPPT application due to its advantages such as non-reversing polarity. This feature allows energy efficiency in corporation with ZVS. Proposed model was designed under PSIM platform with all components; PV panels, ZVS, SEPIC, and LED luminaires. A detailed analysis was performed by using system graphs under various operating conditions as different irradiance levels. Results show that proposed model is energy efficient and modular because of its low-volume structure. Therefore the model can lead smaller driver circuits with minimum losses.


2020 ◽  
Author(s):  
Lucas R. V. Messias ◽  
Cristiano R. Steffens ◽  
Paulo L. J. Drews-Jr ◽  
Silvia S. C. Botelho

Image enhancement is a critical process in imagebased systems. In these systems, image quality is a crucial factor to achieve a good performance. Scenes with a dynamic range above the capability of the camera or poor lighting are challenging conditions, which usually result in low contrast images, and, with that, we can have the underexposure and/or overexposure problem. In this work, our aim is to restore illexposed images. For this purpose, we present UCAN, a small and fast learning-based model capable to restore and enhance poorly exposed images. The obtained results are evaluated using image quality indicators which show that the proposed network is able to improve images damaged by real and simulated exposure. Qualitative and quantitative results show that the proposed model outperforms the existing models for this objective.


2017 ◽  
Vol 170 (3) ◽  
pp. 73-77
Author(s):  
Rafał ROGÓŻ ◽  
Piotr JAWORSKI ◽  
Łukasz KAPUSTA ◽  
Andrzej TEODORCZYK

This study presents the influence of the UWS injection frequency on a close coupled SCR systems performance. The investigation was performed with the CFD tool AVL Fire. In the paper the analysis of four different UWS injection frequencies in the three different operating points of diesel engine was shown. The assessments of the system performance was referred to the ammonia distribution at catalyst intake and wall film formation inside the investigated geometry, as these are considered as crucial in such a configuration. The results showed that injection frequency affects both factors on different level depending from the flow conditions. In addition, the wall film crystallization risk was discussed basing on the obtained wall film characteristics.


2017 ◽  
Vol 898 ◽  
pp. 1905-1915 ◽  
Author(s):  
Kai Qi ◽  
Jun Lin Xie ◽  
Feng Xiang Li ◽  
Feng He

The samples of MnOx/TiO2 catalysts supported on cordierite honeycomb ceramics were prepared by a sol-gel-impregnation method, and evaluated for low-temperature (353-473 K) selective catalytic reduction (SCR) of NOx with NH3. The influences of pretreatment on cordierite and catalyst dosage were investigated at first and optimized as follows: pickling for cordierite honeycomb ceramics with 1 mol/L HNO3 for 3 h prior to loading procedure as well as the catalyst dosage of 3-5 wt.%. The activity results indicated that there was an optimum working condition for MnOx/TiO2/cordierite catalysts: NH3/NO molar ratio=1.1, [O2]=3 vol.%, GHSV=5514 h-1, the highest activity of nearly 100% NO conversion could be obtained. As a comparison, the performances of commercialized vanadium-based honeycomb catalyst were also employed, which revealed the narrower scope of application of GHSV and the higher active temperature window. In conclusion, it turns out that the prepared MnOx/TiO2/cordierite catalysts are more applicable as a low-temperature SCR catalyst for NOx removal in a more complicated application environment.


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