Flow Boiling in Transparent Heated Microtube

Author(s):  
Osamu Kawanami ◽  
Shih-Che Huang ◽  
Kazunari Kawakami ◽  
Itsuro Honda ◽  
Yousuke Kawashima ◽  
...  

In the present study, a detailed investigation of flow boiling in a transparent heated microtube was performed. The transparent heated tube was made by electroless gold plating method. The enclosed gas-liquid interface could be clearly recognized through the tube wall, and the inner wall temperature measurement and direct heating of the film were simultaneously conducted by using the tube. The experimental conditions were: tube diameter 1 mm, mass velocity 100 kg/m2s, inlet liquid sub-cooling 20 K and heat flux up to 384 kW/m2 in the open system. Flow fluctuation was minimized by employing a twin plunger pump. Among our experimental results, we observed a high-frequency fluctuation of the inner wall temperature and a sharp peak for the heat transfer coefficient with high heat flux conditions, which have not been reported in previous experiments. This abrupt increase in the heat transfer coefficient coincided with a slight rapid axial growth of an elongated bubble found in the observation of the flow behavior. Hence, in low heat flux conditions, the fluctuations of temperature and heat transfer coefficient are strongly suppressed except for the instances when there is no bubble in the tube.

Author(s):  
Nae-Hyun Kim ◽  
Wang-Kyu Oh ◽  
Jung-Ho Ham ◽  
Do-Young Kim ◽  
Tae-Ryong Shin

Convective boiling heat transfer coefficients of R-22 were obtained in a flat extruded aluminum tube with Dh = 1.41 mm. The test range covered mass flux from 100 to 600 kg/m2 s, heat flux from 5 to 15 kW/m2 and saturation temperature from 5°C to 15°C. The heat transfer coefficient curve shows a decreasing trend after a certain quality (critical quality). The critical quality decreases as the heat flux increases, and as the mass flux decreases. The early dryout at a high heat flux results in a unique ‘cross-over’ of the heat transfer coefficient curves. The heat transfer coefficient increases as the mass flux increases. At a low quality region, however, the effect of mass flux is not prominent. The heat transfer coefficient increases as the saturation temperature increases. The effect of saturation temperature, however, diminishes as the heat flux decreases. Both the Shah and the Kandlikar correlations underpredict the low mass flux and overpredict the high mass flux data.


Author(s):  
Rashid Ali ◽  
Bjo¨rn Palm ◽  
Mohammad H. Maqbool

In this paper the experimental flow boiling heat transfer results of a minichannel are presented. A series of experiments was conducted to measure the heat transfer coefficients in a minichannel made of stainless steel (AISI 316) having an internal diameter of 1.7mm and a uniformly heated length of 220mm. R134a was used as working fluid and experiments were performed at two different system pressures corresponding to saturation temperatures of 27 °C and 32 °C. Mass flux was varied from 50 kg/m2 s to 600 kg/m2 s and heat flux ranged from 2kW/m2 to 156kW/m2. The test section was heated directly using a DC power supply. The direct heating of the channel ensured uniform heating and heating was continued until dry out was reached. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux while mass flux and vapour quality have no considerable effect. Increasing the system pressure slightly enhances the heat transfer coefficient. The heat transfer coefficient is reduced as dryout is reached. It is observed that dryout phenomenon is accompanied with fluctuations and a larger standard deviation in outer wall temperatures.


2011 ◽  
Vol 133 (8) ◽  
Author(s):  
Rashid Ali ◽  
Björn Palm ◽  
Mohammad H. Maqbool

In this paper, the experimental flow boiling heat transfer results of a minichannel are presented. A series of experiments was conducted to measure the heat transfer coefficients in a minichannel made of stainless steel (AISI 316) having an internal diameter of 1.70 mm and a uniformly heated length of 220 mm. R134a was used as a working fluid, and experiments were performed at two different system pressures corresponding to saturation temperatures of 27°C and 32°C. Mass flux was varied from 50 kg/m2 s to 600 kg/m2 s, and heat flux ranged from 2 kW/m2 to 156 kW/m2. The test section was heated directly using a dc power supply. The direct heating of the channel ensured uniform heating, which was continued until dryout was reached. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux, while mass flux and vapor quality have no considerable effect. Increasing the system pressure slightly enhances the heat transfer coefficient. The heat transfer coefficient is reduced as dryout is reached. It is observed that the dryout phenomenon is accompanied with fluctuations and a larger standard deviation in outer wall temperatures.


Author(s):  
X. C. Li ◽  
J. Zhou ◽  
K. Aung

One of the most fundamental concepts in heat transfer is the convective heat transfer coefficient, which is closely related with the flow Reynolds number, flow geometry and the thermal conditions on the heat transfer surface. To define the heat transfer coefficient, a reference temperature is needed besides the surface temperature and heat flux. The reference temperature can be chosen differently, such as the fluid bulk mean temperature (for internal flows) and the temperature at the far field (for external flows). For complicated flows, the adiabatic wall temperature, defined as the wall temperature when the surface heat flux is zero, is commonly adopted as the reference temperature. Other options can also be applied to complicated flows. This paper analyzed some of the potential selections of the reference temperature for different flow settings, including film cooling, jet impingement with cross flows and a mixing flow in a straight duct with or without internal heat source. Both laminar and turbulent flows are considered with different boundary conditions. Dramatic changes of heat transfer coefficient are observed with different reference temperatures. In some special conditions the heat transfer coefficient becomes negative, which means the heat flux has a different direction with the driving temperature difference defined. An innovative method is proposed to calculate the heat transfer coefficient of complicated flows with constant surface temperature.


Two-phase closed thermosiphon system for cooling high heat flux electronic devices was constructed and tested on a lab scale. The performance of the thermosyphon system was investigated using R-134a as a working fluid. The effect of heat flux and the refrigerant pressure on the evaporator side heat transfer coefficient were investigated. It was found that the heat transfer coefficient increases by increasing the heat flux on the evaporator or by reducing the inside pressure. The effect of heat transfer mode of the condenser (natural or forced) also affected the overall heat transfer coefficient in the cycle. At the 200W heating load, the values of the heat transfer coefficients were 32 and 1.5 kW/m². ˚C, for natural and forced convection modes, respectively. The temperature difference between the evaporator and the refrigerant saturation pressure was found to be dependent on heat flux and the pressure inside the system. At 40 W heating load, the heat transfer coefficient was calculated to be 500, 3000 and 7300 W/oC.m2 at 0.152, .135 and 0.117 reduced pressure, respectively. It can be concluded that such a thermosyphon system can be used to cool high heat flux devices. This can be done using an environmentally friendly refrigerant and without any need for power to force the convection at the condenser.


Author(s):  
Ronald Akbar ◽  
Jong Taek Oh ◽  
Agus Sunjarianto Pamitran

Various experiments have been conducted on the heat transfer coefficient of two-phase flow boiling in mini channel tubes. In addition to obtaining data on the heat transfer coefficients through experiments, many researchers have also compared their experimental data using existing correlations. This research aims to determine the characteristics of the heat transfer coefficient of refrigerant R290 from the data used by processing and knowing the best heat transfer coefficient correlation in predicting the experimental data so that the results are expected to be a reference for designing a heat exchanger or for further research. The experimental data predicted is the two-phase flow boiling in a horizontal tube 3 mm diameter, with the mass flux of 50-180 kg/m2s, heat flux of 5-20 kW/m2, saturation temperature of 0-11 °C, and vapor quality of 0-1. The correlation used in this research is based on the asymptotic flow model, where the model is a combination of the nucleate and convective flow boiling mechanisms. The results show an effect of mass flux and heat flux on the experimental heat transfer coefficient and the predicted R290 heat transfer coefficient with asymptotic correlations had a good and similar result to the experimental data.


Author(s):  
Peilin Cui ◽  
Zhenyu Liu

Abstract This study experimentally investigated the flow boiling of HFE-7100 in wavy copper microchannel heat sink (20 mm × 10 mm), which was fabricated with the ultrafast laser micromachining approach, consisting of 20 wavy microchannels with wavelength of 2000 μm and wave amplitude of 100 μm with triangular cross section (200 μm × 573 μm). The experiment was conducted with the mass fluxes of 330.07–550.11 kg/(m2·s) and heat flux of 14.5–411.3 kW/m2 at an inlet temperature of 15°C. Four flow patterns including bubbly flow, slug flow, churn flow and annular flow were captured with the visualization technique. Several confined bubbles with irregular shape were observed. In the low heat flux region, the dominant flow regime of heat transfer in the microchannels is the nucleate boiling and the heat transfer coefficient increases with increasing heat flux. With the nucleate boiling suppressed gradually, the evaporation of thin liquid film begins to dominate and the heat transfer coefficient decreases with the increase of heat flux. The heat flux has a significant effect on heat transfer coefficient compared with the mass flux and vapor quality.


Author(s):  
D. Shiferaw ◽  
T. G. Karayiannis ◽  
D. B. R. Kenning

A detailed comparison of the three-zone evaporation model, proposed by Thome et al. (2004), with experimental heat transfer results of two stainless steel tubes of internal diameter 4.26 mm and 2.01 mm using R134a fluid was presented by Shiferaw et al. (2006). In the current paper the comparison is extended to flow boiling in a 1.1 mm tube using R134a as the working fluid. Other parameters were varied in the range: mass flux 100–600 kg/m2.s; heat flux 16–150 kW/m2 and pressure 6–12 bar. The experimental results demonstrate that the heat transfer coefficient increases with heat flux and system pressure, but does not change with vapour quality when the quality is less than about 50% for low heat and mass flux values. The effect of mass flux is observed to be insignificant. For vapour quality values greater than 50% and at high heat flux values, the heat transfer coefficient does not depend on heat flux and decreases with vapour quality. This could be caused by partial dryout. The three-zone evaporation model predicts the experimental results fairly well, especially at relatively low pressure. However, the partial dryout region is highly over-predicted by the model. The sensitivity of the performance of the model to the three optimized parameters (confined bubble frequency, initial film thickness and end film thickness) and some preliminary investigation relating the critical film thickness for dryout to measured tube roughness are also discussed.


Fluids ◽  
2021 ◽  
Vol 6 (2) ◽  
pp. 55
Author(s):  
Gennaro Criscuolo ◽  
Wiebke Brix Markussen ◽  
Knud Erik Meyer ◽  
Björn Palm ◽  
Martin Ryhl Kærn

This study aims to characterize experimentally the heat transfer in micro-milled multi-microchannels copper heat sinks operating with flow boiling, in the attempt to contribute to the development of novel and high heat flux thermal management systems for power electronics. The working fluid was R-134a and the investigation was conducted for a nominal outlet saturation temperature of 30 ∘C. The microchannels were 1 cm long and covered a square footprint area of 1 cm2. Boiling curves starting at low vapor quality and average heat transfer coefficients were obtained for nominal channel mass fluxes from 250 kg/m2s to 1100 kg/m2s. The measurements were conducted by gradually increasing the power dissipation over a serpentine heater soldered at the bottom of the multi-microchannels, until a maximum heater temperature of 150 ∘C was reached. Infrared thermography was used for the heater temperature measurements, while high-speed imaging through a transparent top cover provided visual access over the entire length of the channels. The average heat transfer coefficient increased with the dissipated heat flux until a decrease dependent on hydrodynamic effects occurred, possibly due to incomplete wall wetting. Depending on the channel geometry, a peak value of 200 kW/m2K for the footprint heat transfer coefficient and a maximum dissipation of 620 W/cm2 at the footprint with a limit temperature of 150 ∘C could be obtained, showing the suitability of the investigated geometries in high heat flux cooling of power electronics. The experimental dataset was used to assess the prediction capability of selected literature correlations. The prediction method by Bertsch et al. gave the best agreement with a mean absolute percent error of 24.5%, resulting to be a good design tool for flow boiling in high aspect ratio multi-microchannels as considered in this study.


Author(s):  
Nae-Hyun Kim ◽  
Young-Sup Sim ◽  
Chang-Keun Min

Convective boiling heat transfer coefficients of R-22 were obtained in a flat extruded aluminum tube with Dh = 1.41 mm. The test range covered mass flux from 200 to 600 kg/m2 s, heat flux from 5 to 15 kW/m2 and saturation temperature from 5°C to 15°C. The heat transfer coefficient curve shows a decreasing trend after a certain quality (critical quality). The critical quality decreases as the heat flux increases, and as the mass flux decreases. The early dryout at a high heat flux results in a unique ‘cross-over’ of the heat transfer coefficient curves. The heat transfer coefficient increases as the mass flux increases. At a low quality region, however, the effect of mass flux is not prominent. The heat transfer coefficient increases as the saturation temperature increases. The effect of saturation temperature, however, diminishes as the heat flux decreases. Both the Shah and the Kandlikar correlations underpredict the low mass flux and overpredict the high mass flux data.


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