A New Methodology for Ease-of-Disassembly in Product Design
Abstract As manufacturers are becoming responsible for their products when they reach the end of their operational lives, the dismantling of products has emerged as one of the serious part of this exercise. In situations involving integrated design principles, certain assembly procedures or joining techniques can make it very difficult to disassemble a product and to separate materials into non-contaminated groups. The strategy is to begin including design for disassembly guidelines in the current product design processes. Design for Disassembly (DFD) is a design philosophy that requires consideration to be given for a product or a part, even after it is in service. The inclusion of procedures for design for disassembly, recyclability and re-manufacture will save resources by prolonging the useful life of product. The paper initially examines the current state of the art in the area of Design for Disassembly and looks at the existing methodologies that are applicable to product design. A new methodology based on a combination of charts based on damage rating, tool rating, re-use rating and access-area rating is proposed. The methodology is compared with the existing methods and evaluated for various situations in aerospace industry.