Effect of Pulsed Film Cooling on Leading Edge Film Effectiveness

Author(s):  
Lamyaa A. El-Gabry ◽  
Richard B. Rivir

Detailed film effectiveness measurements have been made on a cylindrical leading edge surface for steady and pulsating flow. The film hole is off-centered by 21.5° from the centerline and angled 20° to the surface and 90° from the stream wise direction. Two jet-to-cross-flow velocity ratios have been considered: VR = 1 and 2 which correspond to blowing ratio of 1 and 2, respectively. The pulsating frequency is 10 Hz and the duty cycle is 50%. Comparisons between film effectiveness with a pulsating film and a continuous film show that for the same blowing ratio, the effectiveness of the film drops by a factor of 2 when the flow is pulsed. Hotwire measurements are made to characterize the pulsating velocity waveform at the exit of the film exit and verify the integrity of the pulse. The variation in the measured surface adiabatic wall temperature over the pulsing duration is very small suggesting a large thermal inertia that keeps the wall surface largely unaffected by the time scale of the pulsations; this holds true for both blowing ratios tested.

2011 ◽  
Vol 134 (4) ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Richard B. Rivir

Detailed film effectiveness measurements have been made on a cylindrical leading edge surface for steady and pulsating flows. The film hole is off centered by 21.5 deg from the centerline and angled 20 deg to the surface and 90 deg from the streamwise direction. Two jet-to-cross-flow velocity ratios have been considered: VR=1 and 2, which correspond to blowing ratios of 1 and 2, respectively. The pulsating frequency is 10 Hz and the duty cycle is 50%. Comparisons between film effectiveness with a pulsating film and a continuous film show that for the same blowing ratio, the effectiveness of the film drops by a factor of 2 when the flow is pulsed. Hotwire measurements are made to characterize the pulsating velocity waveform at the exit of the film exit and verify the integrity of the pulse. The variation in the measured surface adiabatic wall temperature over the pulsing duration is very small, suggesting a large thermal inertia that keeps the wall surface largely unaffected by the time scale of the pulsations; this holds true for both blowing ratios tested.


2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Nathan Rogers ◽  
Zhong Ren ◽  
Warren Buzzard ◽  
Brian Sweeney ◽  
Nathan Tinker ◽  
...  

Experimental results are presented for a double wall cooling arrangement which simulates a portion of a combustor liner of a gas turbine engine. The results are collected using a new experimental facility designed to test full-coverage film cooling and impingement cooling effectiveness using either cross flow, impingement, or a combination of both to supply the film cooling flow. The present experiment primarily deals with cross flow supplied full-coverage film cooling for a sparse film cooling hole array that has not been previously tested. Data are provided for turbulent film cooling, contraction ratio of 1, blowing ratios ranging from 2.7 to 7.5, coolant Reynolds numbers based on film cooling hole diameter of about 5000–20,000, and mainstream temperature step during transient tests of 14 °C. The film cooling hole array consists of a film cooling hole diameter of 6.4 mm with nondimensional streamwise (X/de) and spanwise (Y/de) film cooling hole spacing of 15 and 4, respectively. The film cooling holes are streamwise inclined at an angle of 25 deg with respect to the test plate surface and have adjacent streamwise rows staggered with respect to each other. Data illustrating the effects of blowing ratio on adiabatic film cooling effectiveness and heat transfer coefficient are presented. For the arrangement and conditions considered, heat transfer coefficients generally increase with streamwise development and increase with increasing blowing ratio. The adiabatic film cooling effectiveness is determined from measurements of adiabatic wall temperature, coolant stagnation temperature, and mainstream recovery temperature. The adiabatic wall temperature and the adiabatic film cooling effectiveness generally decrease and increase, respectively, with streamwise position, and generally decrease and increase, respectively, as blowing ratio becomes larger.


Author(s):  
Nathan Rogers ◽  
Zhong Ren ◽  
Warren Buzzard ◽  
Brian Sweeney ◽  
Nathan Tinker ◽  
...  

Experimental results are presented for a double wall cooling arrangement which simulates a portion of a combustor liner of a gas turbine engine. The results are collected using a new experimental facility designed to test full coverage film cooling and impingement cooling effectiveness using either cross flow, impingement, or a combination of both to supply the film cooling flow. The present experiment primarily deals with cross flow supplied full coverage film cooling for a sparse film cooling hole array that has not been previously tested. Data are provided for turbulent film cooling, contraction ratio of 1, blowing ratios ranging from 2.7 to 7.5, coolant Reynolds numbers based on film cooling hole diameter of about 5,000–20,000, and mainstream temperature step during transient tests of 14 °C. The film cooling hole array consists of a film cooling hole diameter of 6.4 mm with non-dimensional streamwise (X/de) and spanwise (Y/de) film cooling hole spacing of 15 and 4, respectively. The film cooling holes are streamwise inclined at an angle of 25 degrees with respect to the test plate surface and have adjacent streamwise rows staggered with respect to each other. Data illustrating the effects of blowing ratio on adiabatic film cooling effectiveness and heat transfer coefficient are presented. For the arrangement and conditions considered, heat transfer coefficients generally increase with streamwise development, and increase with increasing blowing ratio. The adiabatic film cooling effectiveness is determined from measurements of adiabatic wall temperature, coolant stagnation temperature, and mainstream recovery temperature. The adiabatic wall temperature and adiabatic film cooling effectiveness generally decrease and increase, respectively, with streamwise position, and generally decrease and increase, respectively, as blowing ratio becomes larger.


Author(s):  
S Sarkar

Influence of external modulation on unsteady flow and heat transfer near the leading edge of a constant thickness aerofoil has been described through large eddy simulation. This is a simplified approach to study film cooling activities near the leading edge of a turbine blade. Discrete jets, which are forced at a Strouhal number (St) of 0.37 with an averaged blowing ratio of unity, are ejected normally from a series of film cooling holes to a separated boundary layer. The results are compared against the corresponding steady injection. Larger coherent structures appear for a forced jet with an augmented vortex dynamics resulting in high jet lift-off, earlier break down, enhanced mixing with the cross flow and dilution of coolant layer. Resolved hairpins, which are the signature of coherent structures, illustrate that the vorticity and thermal field are highly correlated. Furthermore, evolution of hairpins and their advection control scalar transport and mixing. In brief, the modulation of coolant jet near the leading edge appears not beneficial for the combination of blowing ratio and frequency considered here.


2021 ◽  
pp. 1-17
Author(s):  
K. Xiao ◽  
J. He ◽  
Z. Feng

ABSTRACT This paper proposes an alternating elliptical impingement chamber in the leading edge of a gas turbine to restrain the cross flow and enhance the heat transfer, and investigates the detailed flow and heat transfer characteristics. The chamber consists of straight sections and transition sections. Numerical simulations are performed by solving the three-dimensional (3D) steady Reynolds-Averaged Navier–Stokes (RANS) equations with the Shear Stress Transport (SST) k– $\omega$ turbulence model. The influences of alternating the cross section on the impingement flow and heat transfer of the chamber are studied by comparison with a smooth semi-elliptical impingement chamber at a cross-flow Velocity Ratio (VR) of 0.2 and Temperature Ratio (TR) of 1.00 in the primary study. Then, the effects of the cross-flow VR and TR are further investigated. The results reveal that, in the semi-elliptical impingement chamber, the impingement jet is deflected by the cross flow and the heat transfer performance is degraded. However, in the alternating elliptical chamber, the cross flow is transformed to a pair of longitudinal vortices, and the flow direction at the centre of the cross section is parallel to the impingement jet, thus improving the jet penetration ability and enhancing the impingement heat transfer. In addition, the heat transfer in the semi-elliptical chamber degrades rapidly away from the stagnation region, while the longitudinal vortices enhance the heat transfer further, making the heat transfer coefficient distribution more uniform. The Nusselt number decreases with increase of VR and TR for both the semi-elliptical chamber and the alternating elliptical chamber. The alternating elliptical chamber enhances the heat transfer and moves the stagnation point up for all VR and TR, and the heat transfer enhancement is more obvious at high cross-flow velocity ratio.


2001 ◽  
Vol 426 ◽  
pp. 263-295 ◽  
Author(s):  
RUPAD M. DAREKAR ◽  
SPENCER J. SHERWIN

Numerical investigations have been performed for the flow past square-section cylinders with a spanwise geometric deformation leading to a stagnation face with a sinusoidal waviness. The computations were performed using a spectral/hp element solver over a range of Reynolds numbers from 10 to 150.Starting from fully developed shedding past a straight cylinder at a Reynolds number of 100, a sufficiently high waviness is impulsively introduced resulting in the stabilization of the near wake to a time-independent state. It is shown that the spanwise waviness sets up a cross-flow within the growing boundary layer on the leading-edge surface thereby generating streamwise and vertical components of vorticity. These additional components of vorticity appear in regions close to the inflection points of the wavy stagnation face where the spanwise vorticity is weakened. This redistribution of vorticity leads to the breakdown of the unsteady and staggered Kármán vortex wake into a steady and symmetric near-wake structure. The steady nature of the near wake is associated with a reduction in total drag of about 16% at a Reynolds number of 100 compared with the straight, non-wavy cylinder.Further increases in the amplitude of the waviness lead to the emergence of hairpin vortices from the near-wake region. This wake topology has similarities to the wake of a sphere at low Reynolds numbers. The physical structure of the wake due to the variation of the amplitude of the waviness is identified with five distinct regimes. Furthermore, the introduction of a waviness at a wavelength close to the mode A wavelength and the primary wavelength of the straight square-section cylinder leads to the suppression of the Kármán street at a minimal waviness amplitude.


Author(s):  
Mingjie Zhang ◽  
Nian Wang ◽  
Andrew F. Chen ◽  
Je-Chin Han

This paper presents the turbine blade leading edge model film cooling effectiveness with shaped holes, using the pressure sensitive paint (PSP) mass transfer analogy method. The effects of leading edge profile, coolant to mainstream density ratio and blowing ratio are studied. Computational simulations are performed using the realizable k-ε turbulence model. Effectiveness obtained by CFD simulations are compared with experiments. Three leading edge profiles, including one semi-cylinder and two semi-elliptical cylinders with an after body, are investigated. The ratios of major to minor axis of two semi-elliptical cylinders are 1.5 and 2.0, respectively. The leading edge has three rows of shaped holes. For the semi-cylinder model, shaped holes are located at 0 degrees (stagnation line) and ± 30 degrees. Row spacing between cooling holes and the distance between impingement plate and stagnation line are the same for three leading edge models. The coolant to mainstream density ratio varies from 1.0 to 1.5 and 2.0, and the blowing ratio varies from 0.5 to 1.0 and 1.5. Mainstream Reynolds number is about 100,900 based on the diameter of the leading edge cylinder, and the mainstream turbulence intensity is about 7%. The results provide an understanding of the effects of leading edge profile and on turbine blade leading edge region film cooling with shaped-hole designs.


Author(s):  
Bo-lun Zhang ◽  
Li Zhang ◽  
Hui-ren Zhu ◽  
Jian-sheng Wei ◽  
Zhong-yi Fu

Film cooling performance of the double-wave trench was numerically studied to improve the film cooling characteristics. Double-wave trench was formed by changing the leading edge and trailing edge of transverse trench into cosine wave. The film cooling characteristics of transverse trench and double-wave trench were numerically studied using Reynolds Averaged Navier Stokes (RANS) simulations with realizable k-ε turbulence model and enhanced wall treatment. The film cooling effectiveness and heat transfer coefficient of double-wave trench at different trench width (W = 0.8D, 1.4D, 2.1D) conditions are investigated, and the distribution of temperature field and flow field were analyzed. The results show that double-wave trench effectively improves the film cooling effectiveness and the uniformity of jet at the downstream wall of the trench. The span-wise averaged film cooling effectiveness of the double-wave trench model increases 20–63% comparing with that of the transverse trench at high blowing ratio. The anti-counter-rotating vortices which can press the film on near-wall are formed at the downstream wall of the double-wave trench. With the double-wave trench width decreasing, the film cooling effectiveness gradually reduces at the hole center-line region of the downstream trench. With the increase of the blowing ratio, the span-wise averaged heat transfer coefficient increases. The span-wise averaged heat transfer coefficient of the double-wave trench with 0.8D and 2.1D trench width is higher than that of the double-wave trench with 1.4D trench width at the high blowing ratio conditions.


Author(s):  
Ross Johnson ◽  
Jonathan Maikell ◽  
David Bogard ◽  
Justin Piggush ◽  
Atul Kohli ◽  
...  

When a turbine blade passes through wakes from upstream vanes it is subjected to an oscillation of the direction of the approach flow resulting in the oscillation of the position of the stagnation line on the leading edge of the blade. In this study an experimental facility was developed that induced a similar oscillation of the stagnation line position on a simulated turbine blade leading edge. The overall effectiveness was evaluated at various blowing ratios and stagnation line oscillation frequencies. The location of the stagnation line on the leading edge was oscillated to simulate a change in angle of attack between α = ± 5° at a range of frequencies from 2 to 20 Hz. These frequencies were chosen based on matching a range of Strouhal numbers typically seen in an engine due to oscillations caused by passing wakes. The blowing ratio was varied between M = 1, M = 2, and M = 3. These experiments were carried out at a density ratio of DR = 1.5 and mainstream turbulence levels of Tu ≈ 6%. The leading edge model was made of high conductivity epoxy in order to match the Biot number of an actual engine airfoil. Results of these tests showed that the film cooling performance with an oscillating stagnation line was degraded by as much as 25% compared to the performance of a steady flow with the stagnation line aligned with the row of holes at the leading edge.


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