Research on Characteristics of Flow Field Inside Tangential Inlet Cyclone Separator

2012 ◽  
Author(s):  
Yigang Luan ◽  
Pengfei Liu ◽  
Haiou Sun ◽  
Yulin Deng
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Empirical Formula ◽  
Research Result ◽  
Internal Flow ◽  
Cyclone Separator ◽  
Resistance Characteristic ◽  
Simulation Results ◽  
Tangential Inlet ◽  
Simulation Scheme

Flow field inside tangential cyclone separator is a kind of complex three-dimensional rotation turbulent flow. To optimize the flow field structure and shorten the cycle of research and development, it is essential to find an appropriate calculation method to predict the flow field inside cyclone separators. In the article, FLUENT software is employed to obtain the internal flow field of tangential inlet cyclone separator by adopting different calculation models and different numerical simulation scheme. Also the simulation result was compared with that of existing experiment data to find a reasonable solution for the simulation of the flow field characteristics inside the cyclone. After the examination to the rationality of the different numerical simulation method, and the comparative analysis in the main flow field parameters of the simulated results which is the most reasonable combination, the flow characteristics of internal flow field of tangential inlet cyclone separator was obtained. The results show that: when the grid number of calculation domain reach 860000, it can cater to the calculation conditions of flow field, and the simulation results can agree with the experimental data better and will hardly change with the grid number; On the basis of standard k-ε model, the numerical simulation scheme was formulated by the orthogonal experiment method, through the comparison of results, the best combinations are 2 and 11; Applying the optimized combination to RNG k-ε model, Realizable k-ε model and RSM model and comparing simulation results with the existing one show that RSM was the ideal model used in simulation; With the change of the flow rate came a resistance characteristic curve of cyclone separator. The comparison between it and the predicted results of existing empirical formula of resistance characteristic drew the numerical simulation result, which is closest to Dirgo empirical formula; the first and second order upwind form have certain influence on the numerical simulation results, but the second one is more accurate in terms of simulating and predicting the parameters distribution inside flow field. This research result has certain reference value for cyclone separator design and performance optimization.

Research on Characteristics of Flow Field Inside Tangential Inlet Cyclone Separator by Orthogonal Design Method

2012 ◽  
Vol 516-517 ◽  
pp. 992-996
Author(s):  
Yi Gang Luan ◽  
Peng Fei Liu ◽  
Hai Ou Sun
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Design Method ◽  
Orthogonal Design ◽  
Research Result ◽  
Test Method ◽  
Cyclone Separator ◽  
Orthogonal Design Method ◽  
Tangential Inlet ◽  
Simulation Scheme

The flow field inside cyclone separator is a kind of complex three-dimensional rotation turbulent flow with two-phase separation phenomenon. In order to optimize the structure and shorten the cycle of research and development, it is very essential to find the appropriate calculation method for the flow field inside cyclone separator. In this article, the internal flow field of tangential inlet cyclone separator was simulated and calculated by adopting different calculation model and different numerical simulation scheme by orthogonal design method. And the result was compared with that of existing experiment to find a reasonable method for the simulation of the flow field inside the cyclone. On the basis of standard k-ε model, the numerical simulation scheme was formulated by the orthogonal test method, through the comparison of results, the best combinations are gained; This research result has certain reference value for cyclone separator design and performance optimization.

A CFD Method Study on the Resistance Performance of the Axial Flow Cyclone Separator

2017 ◽  
Author(s):  
Yigang Luan ◽  
Lianfeng Yang ◽  
Tao Sun
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Axial Flow ◽  
Internal Flow ◽  
Operating Pressure ◽  
Cyclone Separator ◽  
Axial Flow Cyclone ◽  
Flow Field Characteristics ◽  
Numerical Simulation Methods ◽  
Resistance Performance

Axial flow cyclone separator with guide blade has been widely used, due to its low resistance, huge gas processing and small volume. Although its structure is simple, three-dimension strong rotating turbulent flow forms which involves many complex interactions such as dual-phase separation, adsorption and electrostatic interference. This paper is focused on studying the resistance performance of the axial flow cyclone separator. Numerical simulation methods are carried out to acquire the internal flow field characteristics under different operating pressure and temperature conditions. The result shows that the pressure drop decreases under the same operating pressure, as the operating temperature increases. When the operating temperature is the same, the higher operating pressure enhances the value of the pressure drop. Velocity distribution, pressure contours and turbulent viscosity contours have been presented, to analyze the characteristics of the internal airflow, so as to help optimize the design. Experiments are intended to verify the results of numerical simulation and explore the internal flow field of the cyclone separator further. The cyclone separator has 8 rotary blades which are split into 8 parts, namely one blade is 45° in the tangential direction. 0° and 22.5° are chosen in the experiment. The dimensionless pressure distribution is shown. A comparison of the CFD results and the experimental results is made to prove that the numerical simulation methods are correct and accurate. The curve of the numerical simulation results is very close to that of the experimental results with the similar trend. It is concluded that the methods can predict the internal flow field characteristics of the axial flow cyclone separator.

Numerical simulation of an internal flow field in a uniflow cyclone separator

2015 ◽  
Vol 274 ◽  
pp. 135-145 ◽  
Author(s):  
Jeongseog Oh ◽  
Sangil Choi ◽  
Jeonggeun Kim
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Internal Flow ◽  
Cyclone Separator

Contrast Study on the Radial Velocity of the Flow Field of the Hydrocyclones with Different Inlet Structures

2011 ◽  
Vol 339 ◽  
pp. 624-629
Author(s):  
Lian Cheng Ren ◽  
Zheng Liang ◽  
Jiang Meng ◽  
Lin Yang ◽  
Jia Lin Tian
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Radial Velocity ◽  
Axial Symmetry ◽  
Separation Efficiency ◽  
Great Influence ◽  
The Other ◽  
Contrast Study ◽  
The One ◽  
Tangential Inlet

On the base of numerical simulation and theoretical analysis, the flow field of a conventional single-tangential-inlet Hydrocyclone and a newly put forward axial-symmetry double-tangential-inlet hydrocyclone were contrasted. The study shows that the inlet structure of the Hydrocylone has a great influence on the radial velocity of the flow field in the hydrocyclone and that the radial velocity in the hydrocyclone with single-tangential-inlet is not symmetry about the axis of the hydrocyclone; and on the other hand the radial velocity in the hydrocyclone with axial-symmetry double-tangential-inlet is symmetry about the axis of the hydrocyclone. The magnitude of the radial velocity of the flow in the hydrocyclone with single-tangential-inlet is greater than that in the hydrocyclone with axial-symmetry double-tangential-inlet hydrocyclone, which means the hydrocyclone with axial-symmetry double-tangential-inlet has greater capability than the rival one with single-tangential inlet. The symmetry about the axis of the hydrocyclone of the radial velocity means the radial velocities in the place where the radio is the same are constant, which means the hydrocyclone has a great separation efficiency. The conclusion is that changing the conventional hydrocyclone into the one with axial-symmetry double-tangential-inlet structure can offer greater separation capability and efficiency.

Numerical Simulation of Powder Dispersion Performance by Different Mesh Types

2016 ◽  
Vol 680 ◽  
pp. 82-85
Author(s):  
Jian Cai ◽  
Lan Chen ◽  
Umezuruike Linus Opara
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Fine Particle ◽  
Particle Deposition ◽  
Tetrahedral Mesh ◽  
Computational Time ◽  
Kinetic Characteristics ◽  
Powder Dispersion ◽  
Simulation Results ◽  
Time Accuracy

OBJECTIVE To investigate the influence of mesh type on numerical simulating the dispersion performance of micro-powders through a home-made tube. METHODS With the computational fluid dynamics (CFD) method, a powder dispersion tube was meshed in three different types, namely, tetrahedral, unstructured hexahedral and prismatic-tetrahedral hybrid meshes. The inner flow field and the kinetic characteristics of the particles were investigated. Results of the numerical simulation were compared with literature evidences. RESULTS The results showed that using tetrahedral mesh had the highest computational efficiency, while employing the unstructured hexahedral mesh obtained more accurate outlet velocity. The simulation results of the inner flow field and the kinetic characteristics of the particles were slightly different among the three mesh types. The calculated particle velocity using the tetrahedral mesh had the best correlation with the changing trend of the fine particle mass in the first 4 stages of the new generation impactor (NGI) (R2 = 0.91 and 0.89 for powder A and B, respectively). Conclusions Mesh type affected computational time, accuracy of simulation results and the prediction abilities of fine particle deposition.

scholarly journals Slit Wall Effect on the Stability of Wavy Vortex Flow

2014 ◽  
Vol 6 ◽  
pp. 853069 ◽  
Author(s):  
Dong Liu ◽  
Ying-ze Wang ◽  
Hyoung-Bum Kim ◽  
Fang-neng Zhu ◽  
Chun-lin Wang
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Radial Velocity ◽  
Flow Regime ◽  
Experimental Measurement ◽  
Vortex Flow ◽  
Wall Effect ◽  
Taylor Vortices ◽  
Simulation Results ◽  
The Stability

The wavy vortex flow in the plain model was studied by experimental measurement; the preliminary feature of wavy vortex flow was obtained. This flow field in the plain model was also studied by numerical simulation. The reliability of numerical simulation was verified by comparing with the experimental and numerical simulation results. To study the slit wall effect on the wavy vortex flow regime, another two models with different slit number were considered; the slit number was 6 and 12. By comparing the wavy vortex flow field in different models, the axial fluctuation of Taylor vortices was found to be different, which was increased with the increasing of slit number. The maximum radial velocity from the inner cylinder to the outer one in the 6-slit number was increased by 12.7% compared to that of plain model. From the results of different circumferential position in the same slit model, it can be found that the maximum radial velocity in slit plane is significantly greater than that in other planes. The size of Taylor vortices in different models was also calculated, which was found to be increased in the 6-slit model but was not changed as the slit number increased further.

Study on flow field of gas–solid two-phase pulsed jet

2019 ◽  
Vol 33 (24) ◽  
pp. 1950279
Author(s):  
Xinhua Song ◽  
Xiaojie Li ◽  
Yang Wang ◽  
Honghao Yan
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Particle Distribution ◽  
Starch Granule ◽  
Injection Pressure ◽  
Two Phase ◽  
Particle Injection ◽  
Pulsed Jet ◽  
Simulation Based ◽  
Simulation Results

In this paper, a computational fluid dynamics–discrete element method (CFD–DEM) coupling method is established to simulate the starch granule injection by coupling CFD and DEM. Then a gas–solid two-phase pulsed jet system is designed to capture the flow field trajectory of particle injection (colored starch with a mean diameter of 10.67 [Formula: see text]m), and the image is processed by color moment and histogram. Finally, the simulation results are compared with the experimental results, and the following conclusions are drawn. The numerical simulation results show that with the increase of injection pressure, the injection height increases gradually. When the injection pressure reaches above 0.4 MPa, the increase of injection height decreases. The experimental images show that the larger the pressure (i.e., the greater the initial velocity), the faster the velocity of particle distribution in the space, and the injection heights with the injection pressures of 0.4 MPa and 0.5 MPa are close, which is consistent with the result from the FLUENT numerical simulation based on CFD–DEM.

Study on the Principle of Yarn Splicing of Pneumatic Splicer Using Numerical Simulation

2012 ◽  
Vol 588-589 ◽  
pp. 1355-1358
Author(s):  
Xiao Xing ◽  
Guo Ming Ye
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Three Dimensional ◽  
Numerical Results ◽  
Simulation Results

During the splicing process of pneumatic splicer, the principle of yarn splicing is closely related to the flow field inside the splicing chamber. This paper presents a numerical simulation of the flow char-acteristics inside the splicing chamber of the pneumatic splicer. A three-dimensional grid and the realizable tur¬bulence model are used in this simulation. The numerical results of veloc¬ity vectors distribution inside the chamber are shown. Streamlines starting from the two air injectors are also acquired. Based on the simulation, the principle of yarn splicing of the pneumatic splicer is discussed. The airflow in the splicing chamber can be divided into three regions. In addition, the simulation results have well sup¬ported the principle of yarn splicing of pneumatic splicer claimed by the splicing chamber makers.

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