Simulation and Thermal Optimization of a Manifold Microchannel Flat Plate Heat Exchanger

Author(s):  
M. A. Arie ◽  
A. H. Shooshtari ◽  
S. V. Dessiatoun ◽  
M. M. Ohadi ◽  
E. Al Hajri

This paper describes a multi-objective optimization of single-phase, laminar flow inside a single element of a manifold microchannel flat plate heat exchanger. Approximation assisted optimization was used for the optimization process. The process uses metamodeling in conjunction with Computational Fluid Dynamic (CFD) simulation as a method to minimize the number of function evaluations and thereby obtain substantial reductions in computational time. Two optimization objectives were considered: a) maximizing heat density rate per temperature difference Q/(VΔT) and minimizing pumping power density (P/V), and b) maximizing base heat transfer coefficient (h) and minimizing pumping power per base area (P/Abase). Water and air were used as working fluids to compare the optimum solutions of the two fluids with very distinctive thermo-physical properties. The study shows that both optimization objectives result in similar optimum points. The behaviors of the optimum solutions for water and air are also discussed in detail. Additionally, as a case study using the optimization results, it was demonstrated that for an array of microchannels with volume as low as 4,250 mm3 on one side, pumping power of 138 W and heat transfer rate of 56.7 kW can be achieved using water.

2021 ◽  
Vol 9 (1) ◽  
pp. 60-71
Author(s):  
Abeth Novria Sonjaya ◽  
Marhaenanto Marhaenanto ◽  
Mokhamad Eka Faiq ◽  
La Ode M Firman

The processed wood industry urgently needs a dryer to improve the quality of its production. One of the important components in a dryer is a heat exchanger. To support a durable heat transfer process, a superior material is needed. The aim of the study was to analyze the effectiveness of the application of cross-flow flat plate heat exchangers to be used in wood dryers and compare the materials used and simulate heat transfer on cross-flow flat plate heat exchangers using Computational Fluid Dynamic simulations. The results showed that there was a variation in the temperature out of dry air and gas on the flat plate heat exchanger and copper material had a better heat delivery by reaching the temperature out of dry air and gas on the flat plate type heat exchanger of successive cross flow and.   overall heat transfer coefficient value and the effectiveness value of the heat exchanger of the heat transfer characteristics that occur with the cross-flow flat plate type heat exchanger in copper material of 251.74725 W/K and 0.25.


1999 ◽  
Vol 121 (1) ◽  
pp. 110-117 ◽  
Author(s):  
A. Muley ◽  
R. M. Manglik

Experimental heat transfer and isothermal pressure drop data for single-phase water flows in a plate heat exchanger (PHE) with chevron plates are presented. In a single-pass U-type counterflow PHE, three different chevron plate arrangements are considered: two symmetric plate arrangements with β = 30 deg/30 deg and 60 deg/60 deg, and one mixed-plate arrangement with β = 30 deg/60 deg. For water (2 < Pr < 6) flow rates in the 600 < Re < 104 regime, data for Nu and f are presented. The results show significant effects of both the chevron angle β and surface area enlargement factor φ. As β increases, and compared to a flat-plate pack, up to two to five times higher Nu are obtained; the concomitant f, however, are 13 to 44 times higher. Increasing φ also has a similar, though smaller effect. Based on experimental data for Re a 7000 and 30 deg ≤ β ≤ 60 deg, predictive correlations of the form Nu = C1,(β) D1(φ) Rep1(β)Pr1/3(μ/μw)0.14 and f = C2(β) D2(φ) Rep2(β) are devised. Finally, at constant pumping power, and depending upon Re, β, and φ, the heat transfer is found to be enhanced by up to 2.8 times that in an equivalent flat-plate channel.


2013 ◽  
Vol 832 ◽  
pp. 254-259 ◽  
Author(s):  
M.M. Elias ◽  
Saidur Rahman ◽  
N.A. Rahim ◽  
M.R. Sohel ◽  
I.M. Mahbubul

Plate heat exchanger with chevron angle has higher heat transfer area than flat type and increases the level of turbulent due to its corrugated channel. In this study, both water and nanofluid were used to determine the heat transfer coefficient and rate, pumping power, and pressure drop. A commercial plate heat exchanger with two different symmetric (300/300,600/600) and one mixed (300/600) chevron angle plates were considered for analysis. Al2O3and SiO2nanoparticles with 0-1 vol. % concentration were used with water. From the analysis it was found that, convective heat transfer coefficient, heat transfer rate, pressure drop and pumping power increases with the increase of volume concentration. Moreover, the above parameters were found to be higher for 600/600chevron angle plates. A correlation of Nusselt number as a function of Reynolds number and Prandtl number for different chevron angles needs to be obtained based on experimental and analytical work. Nomenclature


This paper presents an experimental study on heat transfer rate for ethylene glycol using a flat plate heat exchanger and various corrugation angles of corrugated plate heat exchanger. Experimental set up provided with thermocouples to measure the temperatures along the length of each plate at seven locations. Additionally, four thermocouples were used to measure the inlet as well as outlet temperature of test fluid and hot fluid. Water was used as a hot fluid at constant temperature of 75°C and Ethylene glycol was used as a test fluid in a counter-current flow mode. The fluids flow rates were varied from 0.5 lpm to 4.5 lpm and the corresponding temperatures are measured. From the experimental readings, the heat transfer coefficient and Nusselt numbers were calculated for flat plate and corrugated plate exchangers. The heat transfer coefficient values and Nusselt numbers were compared with the corrugation angles (30 0 , 400 ) of corrugated plate and flat plate heat exchangers. The heat transfer coefficient and Nusselt number enhances for corrugated plate with increasing in Reynolds number. The improvement in values is due to the high heat transfer rate caused by turbulence at the corrugation angle. Furthermore, as the increase of mass flow rate, gradual decrement observed for the heating effectiveness in corrugated plate as well as flat plate heat exchanger. This drop of effectiveness is due to decrease of time contact between the two fluids.


2021 ◽  
Vol 3 (4) ◽  
Author(s):  
Sirine Chtourou ◽  
Hassene Djemel ◽  
Mohamed Kaffel ◽  
Mounir Baccar

AbstractThis study presents a numerical analysis of a laminar counter flow inside small channels plate heat exchanger fitted with Y and C shape obstacles. Using the Computational Fluid Dynamics CFD, an advanced and modern simulation technique, the influence of the geometrical parameters (such as geometry, rib pitch) on the flow characteristics, the thermal and the hydrodynamics performance of the PHE (plate heat exchanger) is investigated numerically. The main goal of this work is to increase the flow turbulence, enhance the heat transfer and the thermal efficiency by inserting new obstacles forms. The computational domain is a conjugate model which is developed by the Computer Aided Design CAD software Solidworks. The results, obtained with Ansys Fluent, show that the presence of the shaped ribs provides enhancement in heat transfer and fluid turbulence. The CFD analysis is validated with the previous study. The non-dimensional factors such as the Nusselt number Nu, the skin friction factor Cf and the thermo-hydraulic performance parameter THPP are predicted with a Reynolds number Re range of 200–800. The temperature and the velocity distribution are presented and analyzed. The Y ribs and the C ribs offer as maximum THPP values respectively about 1.44 and 2.6 times of a smooth duct.


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