Influence of Selective Laser Heat Treatment Pattern Position on Geometrical Variation

Author(s):  
Vaishak Ramesh Sagar ◽  
Kristina Wärmefjord ◽  
Rikard Söderberg

Selective laser heat treatment allows local modification of material properties and can have wide range of applications within the automotive industry. Enhanced formability and strength are possible to achieve. As the process involves selective heating, positioning of the heat treatment pattern in local areas is vital. Pattern positioning is often suggested based on the part design and forming aspects of the material to avoid failures during manufacturing. Along with improving material properties in desired local areas, the process also produces unwanted distortion in the material. Such effects on variation should be considered and minimized. In this paper, heat treatment pattern is offset from its original position and its effect on geometrical variation is investigated. Boron steel blanks are selectively laser heat treated with a specific heat treatment pattern and then stamped to desired shape. Two heat treatment pattern dimensions are examined. Variation at blank level and after stamping, and springback after stamping is observed. Results show that pattern offsetting leads to higher geometrical variation. Therefore, correct positioning of heat treatment pattern is important to minimize its effect on geometrical variation along with enhancing the material properties. Knowledge from this study will contribute to various stages of the geometrical assurance process.

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Vaishak Ramesh Sagar ◽  
Kristina Wärmefjord ◽  
Rikard Söderberg

Selective laser heat treatment allows local modification of material properties and can have a wide range of applications within the automotive industry. Enhanced formability and strength are possible to achieve. As the process involves selective heating, positioning of the heat treatment pattern in local areas is vital. Pattern positioning is often suggested based on the part design and forming aspects of the material to avoid failures during manufacturing. Along with improving material properties in desired local areas, the process also produces unwanted distortion in the material. Such effects on variation should be considered and minimized. In this paper, the heat treatment pattern is offset from its original position and its effect on geometrical variation is investigated. Boron steel blanks are selectively laser heat treated with a specific heat treatment pattern and then cold formed to the desired shape. Two heat treatment pattern dimensions are examined. Geometrical variation at the blank level and after cold forming, and springback after cold forming are observed. Results show that pattern offsetting increases the effect on geometrical variation. Therefore, correct positioning of the heat treatment pattern is important to minimize its effect on geometrical variation along with enhancement in the material properties. Knowledge from this study will contribute to various stages of the geometry assurance process.


Author(s):  
Vaishak Ramesh Sagar ◽  
Kristina Wärmefjord ◽  
Rikard Söderberg

Selective laser heat treatment is a well-known process for its ability to produce tailor heat treated blanks (THTB). Specifically, ultra high strength boron steels with tailored material properties can be produced. However, this process generates unwanted distortion and influences geometrical variation. This in turn can affect functionality, aesthetics, and performance of the final product. Understanding the effects on geometrical variation in the final product or the assembly will enable in designing and producing geometry assured products. In this paper, boron steel blanks were selectively laser heat treated with a specific heat treatment pattern and laser heating direction sequence. These heat treated blanks were then cold formed. Further on, spot welding simulation of the cold formed parts was performed to assess the effect on geometrical variation at the assembly level. The results show that the effect of selective laser heat treatment on geometrical variation at part level propagates further to the assembly level. It implies that the effect on geometrical variation should be minimized at part level, when the blanks are laser heat treated. Hence, the sources that influence geometrical variation at part level when employing selective laser heat treatment are presented and discussed. The motivation and possibilities to minimize the effects in the early design concept stages is provided.


2012 ◽  
Vol 39 ◽  
pp. 232-239 ◽  
Author(s):  
Marion Merklein ◽  
Wolfgang Böhm ◽  
Michael Lechner

Procedia CIRP ◽  
2018 ◽  
Vol 75 ◽  
pp. 409-414 ◽  
Author(s):  
Vaishak Ramesh Sagar ◽  
Kristina Wärmefjord ◽  
Rikard Söderberg

Author(s):  
Rachid Fakir ◽  
Noureddine Barka ◽  
Jean Brousseau

This paper presents a numerical model able to control the temperature distribution along a 4340 steel cylinder heat-treated with Nd: YAG laser. The numerical model developed using the numerical finite element method, was based on a study of surface temperature variation and the adjustment of this temperature by a control of the heat treatment laser power. The proposed analytical approach was built gradually by (i) the development of a numerical model of laser heat treatment of the cylindrical workpiece, (ii) an analysis of the results of simulations and experimental tests, (iii) development of a laser power adjustment approach, and (iv) proposal of a laser power control predictor using neural networks. This approach was made possible by highlighting the influence of the fixed (non-variable) parameters of the laser heat treatment on the case depth, and has shown that it is possible by controlling the laser parameters to homogenize the distribution of the maximum temperature reached on the surface for a uniform case depth. The feasibility and effectiveness of the proposed approach leads to a reliable and accurate model able to guarantee a uniform surface temperature and a regular case depth for a cylindrical workpiece of a length of 50-mm and with a diameter of between 16-mm and 22-mm.


2010 ◽  
Author(s):  
Byungki Jung ◽  
Jing Sha ◽  
Florencia Paredes ◽  
Christopher K. Ober ◽  
Michael O. Thompson ◽  
...  

2019 ◽  
Vol 743 ◽  
pp. 294-300 ◽  
Author(s):  
Kun Wang ◽  
Aiping Wei ◽  
Zimu Shi ◽  
Xizhang Chen ◽  
Jixing Lin ◽  
...  

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