Crash Energy Management Design for the LACMTA HR4000 Heavy Rail Vehicle
Abstract The LACMTA HR4000 heavy rail vehicle was designed to meet the ASME RT-2 Safety Standard for Structural Requirements for Heavy Rail Transit Vehicles. The crash energy management (CEM) structures designed for this vehicle also provide unique performance characteristics through use of a staged combination of CEM technologies. The resulting design, using easily replaceable components, provides reduced repair costs for lower speed collisions, minimizes the number of cars damaged during a collision, while exceeding the RT-2 standard for safety to the operator. None of the CEM technologies used are novel, but their integrated design provides a unique performance in heavy rail vehicle design. This paper provides an overview of the CEM design development. First, a general description of the CEM system function is provided, including the various CEM technologies used and how they interact during a collision. Then the 1-dimensional and 3-dimensional nonlinear dynamic models developed for optimizing the design are discussed. The CEM test program performed to demonstrate the system function and validate the modeling is described. Finally, the performance of the CEM system in train-to-train collision analyses is presented. Underframe testing was conducted for validation of the simulations.