In-Situ Measurement of Thermowell Vibration During Production Train Pressurization

Author(s):  
Paul N. Finch ◽  
Michael G. Hamblin ◽  
Damien C. Constable

Fatigue failure of intrusive fittings such as erosion probes, sample quills and thermowells, has occurred in Woodside’s offshore and onshore operations. The mechanism of failure is generally thought to be resonant vibration caused by vortex shedding. The consequence of these failures can be severe, in particular for thermowells, as they form part of the pressure envelope, and hydrocarbon release can result. Thermowells on the Goodwyn Alpha platform flow lines were designed to withstand the maximum normal operating flow velocities. During production train pressurisation, however, the thermowells can experience velocities higher than the design limit, albeit for a limited time. These start up flow velocities are likely to cause vortex shedding frequencies exceeding flowline thermowell resonant frequencies. If a vortex shedding frequency occurs that is close to a thermowell natural frequency, a vortex “lock on” resonance can occur, resulting in large amplitude thermowell vibration transverse to the flow direction. In order to determine if thermowell replacement was warranted, a study was undertaken to measure the thermowells in situ. The specific aims were: to determine if vortex “lock on” was occurring; and to determine what cyclic stresses are present. To do this, a novel vibration measurement probe was developed and commissioned. The probe is capable of measuring bidirectional acceleration in thermowells without the need for the thermowell to be taken offline. This paper presents the development of the probe and the results of the measurements during flowline pressurisation.

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
James D. Hogan ◽  
Joseph W. Hall

Simultaneous measurements of the fluctuating wall pressure along the cylinder span were used to examine the spanwise characteristics of the vortex-shedding for yaw angles varying from α=60 deg to α=90 deg. The Reynolds number based on the diameter of the cylinder was 56,100. The results indicate that yawing the cylinder to the mean flow direction causes the vortex-shedding in the wake to become more disorderly. This disorder is initiated at the upstream end of the cylinder and results in a rapid decrease in correlation length, from 3.3D for α=90 deg to 1.1D for α=60 deg. The commonly used independence principle was shown to predict the vortex-shedding frequency reasonably well along the entire cylinder span for α>70 deg, but did not work as well for α=60 deg.


2013 ◽  
Vol 135 (7) ◽  
Author(s):  
Stephen J. Wilkins ◽  
James D. Hogan ◽  
Joseph W. Hall

This investigation examines the flow produced by a tandem cylinder system with the downstream cylinder yawed to the mean flow direction. The yaw angle was varied from α=90deg (two parallel tandem cylinders) to α=60deg; this has the effect of varying the local spacing ratio between the cylinders. Fluctuating pressure and hot-wire measurements were used to determine the vortex-shedding frequencies and flow regimes produced by this previously uninvestigated flow. The results showed that the frequency and magnitude of the vortex shedding varies along the cylinder span depending on the local spacing ratio between the cylinders. In all cases the vortex-shedding frequency observed on the front cylinder had the same shedding frequency as the rear cylinder. In general, at small local spacing ratios the cylinders behaved as a single large body with the shear layers separating from the upstream cylinder and attaching on the downstream cylinder, this caused a correspondingly large, low frequency wake. At other positions where the local span of the tandem cylinder system was larger, small-scale vortices began to form in the gap between the cylinders, which in turn increased the vortex-shedding frequency. At the largest spacings, classical vortex shedding persisted in the gap formed between the cylinders, and both cylinders shed vortices as separate bodies with shedding frequencies typical of single cylinders. At certain local spacing ratios two distinct vortex-shedding frequencies occurred indicating that there was some overlap in these flow regimes.


Author(s):  
Mengfan Gu ◽  
Baowei Song

Large eddy simulation and Ffowcs Williams-Hawkings (FW-H) equation were used to investigate the aeroacoustic noise characteristics of flow around a square column. After verifying the accuracy of the numerical model, the influences of flow velocity and flow direction on noise field characteristics are discussed. The noise prediction result of the base model was in good agreement with the experiment data in the vortex-shedding frequency and in the general trend. It was shown that there were typical dipole noise sources in the direction of 110° and 250°, respectively. With the increase of distance, the total sound pressure level was decreased and the directionality of the noise field is becoming worse. The results showed that the vortex-shedding frequency was increased with the increase of flow velocity, and the corresponding sound pressure level was also raised. The change of flow direction would make the directionality of noise flied more complicated, which is related to the complexity of flow field.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
S. L. Finnegan ◽  
C. Meskell ◽  
S. Ziada

Aeroacoustic resonance of bluff bodies exposed to cross flow can be problematic for many different engineering applications and knowledge of the location and interaction of acoustic sources is not well understood. Thus, an empirical investigation of the acoustically coupled flow around two tandem cylinders under two different resonant conditions is presented. It is assumed that the resonant acoustic field could be decoupled from the hydrodynamic flow field, resolved separately, and then recoupled to predict the flow/sound interaction mechanisms using Howe's theory of aerodynamic sound. Particle image velocimetry was employed to resolve the phase-averaged flow field characteristics around the cylinders at various phases in an acoustic wave cycle. It was found that the vortex shedding patterns of the two resonant conditions exhibit substantial differences. For the first condition, which occurred at low flow velocities where the natural vortex shedding frequency was below the acoustic resonance frequency, fully developed vortices formed in both the gap region between the cylinders and in the wake. These vortices were found to be in phase with each other. For the second resonant condition, which occurred at higher flow velocities where the natural vortex shedding frequency was above the acoustic resonant frequency, fully developed vortices only formed in the wake and shedding from the two cylinders were not in phase. These differences in the flow field resulted in substantial variation in the flow-acoustic interaction mechanisms between the two resonant conditions. Corresponding patterns of the net acoustic energy suggest that acoustic resonance at the lower flow velocity is due to a combination of shear layer instability in the gap and vortex shedding in the wake, while acoustic resonance at the higher flow velocity is driven by the vortex shedding in the wake of the two cylinders.


Author(s):  
Stephen J. Wilkins ◽  
James D. Hogan ◽  
Joseph W. Hall

This investigation examines the flow produced by a tandem cylinder system with the downstream cylinder yawed to the mean flow direction. The yaw angle was varied from α = 90° (two parallel tandem cylinders) to α = 60°; this has the effect of varying the local spacing ratio between the cylinders. Fluctuating pressure and hot-wire measurements were used to determine the vortex-shedding frequencies and flow regimes produced by this previously uninvestigated flow. The results showed that the frequency and magnitude of the vortex-shedding varies along the cylinder span depending on the local spacing ratio between the cylinders. In all cases the vortex-shedding frequency observed on the front cylinder had the same shedding frequency as the rear cylinder. In general, at small local spacing ratios the cylinders behaved as a single large body with the shear layers separating from the upstream cylinder and attaching on the downstream cylinder, this caused a correspondingly large, low frequency wake. At other positions where the local span of the tandem cylinder system was larger, small scale vortices began to form in the gap between the cylinders which in turn increased the vortex-shedding frequency. At the largest spacings, classical vortex-shedding persisted in the gap formed between the cylinders and both cylinders shed vortices as separate bodies with shedding frequencies typical of single cylinders. At certain local spacing ratios two distinct vortex-shedding frequencies occurred indicating that there was some overlap in these flow regimes.


Author(s):  
James D. Hogan ◽  
Joseph W. Hall

Simultaneous measurements of the fluctuating wall pressure along the cylinder span were used to examine the spanwise characteristics of the vortex-shedding for yaw angles varying from α = 60° to α = 90°. The Reynolds number based upon the diameter of the cylinder was 56,100. The results indicate that yawing the cylinder to the mean flow direction causes the vortex-shedding in the wake to become more disorderly. This disorder is initiated at the upstream end of the cylinder and results in a rapid decrease in correlation length, from 3.3D for α = 90° to 1.1D for α = 60°. The commonly used independence principle was shown to predict the vortex-shedding frequency reasonably well along the entire cylinder span for α > 70°, but did not work as well for α = 60°.


1984 ◽  
Vol 106 (1) ◽  
pp. 70-78 ◽  
Author(s):  
A. J. Grass ◽  
P. W. J. Raven ◽  
R. J. Stuart ◽  
J. A. Bray

The paper summarizes the results of a laboratory study of the separate and combined effects of bed proximity and large velocity gradients on the frequency of vortex shedding from pipeline spans immersed in the thick boundary layers of tidal currents. This investigation forms part of a wider project concerned with the assessment of span stability. The measurements show that in the case of both sheared and uniform approach flows, with and without velocity gradients, respectively, the Strouhal number defining the vortex shedding frequency progressively increases as the gap between the pipe base and the bed is reduced below two pipe diameters. The maximum increase in vortex shedding Strouhal number, recorded close to the bed in an approach flow with large velocity gradients, was of the order of 25 percent.


2014 ◽  
Vol 493 ◽  
pp. 68-73 ◽  
Author(s):  
Willy Stevanus ◽  
Yi Jiun Peter Lin

The research studies the characteristics of the vertical flow past a finite-length horizontal cylinder at low Reynolds numbers (ReD) from 250 to 1080. The experiments were performed in a vertical closed-loop water tunnel. Flow fields were observed by the particle tracer approach for flow visualization and measured by the Particle Image Velocimetry (P.I.V.) approach for velocity fields. The characteristics of vortex formation in the wake of the finite-length cylinder change at different regions from the tip to the base of it. Near the tip, a pair of vortices in the wake was observed and the size of the vortex increased as the observed section was away from the tip. Around a distance of 3 diameters of the cylinder from its tip, the vortex street in the wake was observed. The characteristics of vortex formation also change with increasing Reynolds numbers. At X/D = -3, a pair of vortices was observed in the wake for ReD = 250, but as the ReD increases the vortex street was observed at the same section. The vortex shedding frequency is analyzed by Fast Fourier Transform (FFT). Experimental results show that the downwash flow affects the vortex shedding frequency even to 5 diameters of the cylinder from its tip. The interaction between the downwash flow and the Von Kármán vortex street in the wake of the cylinder is presented in this paper.


Author(s):  
Junxiang Shi ◽  
Steven R. Schafer ◽  
Chung-Lung (C. L. ) Chen

A passive, self-agitating method which takes advantage of vortex-induced vibration (VIV) is presented to disrupt the thermal boundary layer and thereby enhance the convective heat transfer performance of a channel. A flexible cylinder is placed at centerline of a channel. The vortex shedding due to the presence of the cylinder generates a periodic lift force and the consequent vibration of the cylinder. The fluid-structure-interaction (FSI) due to the vibration strengthens the disruption of the thermal boundary layer by reinforcing vortex interaction with the walls, and improves the mixing process. This novel concept is demonstrated by a three-dimensional modeling study in different channels. The fluid dynamics and thermal performance are discussed in terms of the vortex dynamics, disruption of the thermal boundary layer, local and average Nusselt numbers (Nu), and pressure loss. At different conditions (Reynolds numbers, channel geometries, material properties), the channel with the VIV is seen to significantly increase the convective heat transfer coefficient. When the Reynolds number is 168, the channel with the VIV improves the average Nu by 234.8% and 51.4% in comparison with a clean channel and a channel with a stationary cylinder, respectively. The cylinder with the natural frequency close to the vortex shedding frequency is proved to have the maximum heat transfer enhancement. When the natural frequency is different from the vortex shedding frequency, the lower natural frequency shows a higher heat transfer rate and lower pressure loss than the larger one.


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