Carrying Capacity of Strain-Hardening Austenitic Stainless Steel Pressure Vessels Under Hydrostatic Pressure

Author(s):  
Yang-chun Deng ◽  
Gang Chen

To reduce the waste of austenitic stainless steels due to their low yield strengths, the strain hardening technology is used to significantly improve their yield strength, in order to increase the elastic load carrying capacity of austenitic stainless steel pressure vessels. The basic principle of strain-hardening for austenitic stainless steel pressure vessels and two common models of strain hardening, including Avesta Model for ambient temperature and Ardeform Model for cryogenic temperature, were briefly introduced. However, it was fully established by experiments, the lack of a necessary theoretical foundation and the safety concern affect its widespread use. In this study, we investigated the load carrying capacity of strain-hardening austenitic stainless steel pressure vessels under hydrostatic pressure, based on the elastic-plastic theory. To understand the effects of strain hardening on material behavior, the plastic instability loads of a round tensile bar specimen were also derived under two different loading paths and validated by experiments. The results of theoretical, experimental and finite element analyses illustrated, considering the effect of material strain hardening and structural deformation, at ambient temperature, the static load carrying capacity of pressure vessels does not relate to the loading paths. To calculate the plastic instability pressures, a method was proposed so that the original dimension and original material parameters prior to strain hardening can be used either by the theoretical formula or finite element analysis. The safety margin of austenitic stainless steel pressure vessels under various strain hardening degrees was quantitatively analyzed by experiments and finite element method. A 5% strain as the restrictive condition of strain hardening design for austenitic stainless steel pressure vessels was suggested.

2021 ◽  
Vol 16 ◽  
pp. 155892502110203
Author(s):  
Mohammad Iqbal Khan ◽  
Galal Fares ◽  
Yassir Mohammed Abbas ◽  
Wasim Abbass ◽  
Sardar Umer Sial

Strain-hardening cement-based composites (SHCC) have recently been developed as repair materials for the improvement of crack control and strength of flexural members. This work focuses on strengthening and flexural enhancement using SHCC layer in tensile regions of flexural members under three different curing conditions. The curing conditions simulate the effect of different environmental conditions prevailing in the central and coastal regions of the Arabian Peninsula on the properties of SHCC as a retrofitting material. In this investigation, beams with SHCC layer were compared to control beams. The beams with SHCC layer of 50-mm thickness were cast. The results revealed that the flexural behavior and the load-carrying capacity of the normal concrete beam specimens under hot and dry environmental conditions were significantly reduced, lowering the ductility of the section. However, compressive strength is comparatively unaffected. Similarly, the hot curing conditions have also led to a notable reduction in the loading capacity of the beam with SHCC layer with a slight effect on its stiffness. On the other hand, steam-curing conditions have shown improvement in load-carrying capacity and a reduction in section ductility of the beam with SHCC layer. It was found that the structural unit retrofitted with SHCC layer was a curing-regime dependent as the tensile and strain-hardening properties of SHCC are highly sensitive to the alteration in the cement hydration process. A normal curing regime was found effective and satisfying the practical, cost, and performance requirements. Accordingly, a normal curing regime could be implemented to retrofit reinforced concrete (RC) beams with SHCC layers as recommended in the study.


Author(s):  
Atsushi Yamaguchi

Boilers and pressure vessels are heavily used in numerous industrial plants, and damaged equipment in the plants is often detected by visual inspection or non-destructive inspection techniques. The most common type of damage is wall thinning due to corrosion under insulation (CUI) or flow-accelerated corrosion (FAC), or both. Any damaged equipment must be repaired or replaced as necessary as soon as possible after damage has been detected. Moreover, optimization of the time required to replace damaged equipment by evaluating the load carrying capacity of boilers and pressure vessels with wall thinning is expected by engineers in the chemical industrial field. In the present study, finite element analysis (FEA) is used to evaluate the load carrying capacity in T-joints with wall thinning. Burst pressure is a measure of the load carrying capacity in T-joints with wall thinning. The T-joints subjected to burst testing are carbon steel tubes for pressure service STPG370 (JIS G3454). The burst pressure is investigated by comparing the results of burst testing with the results of FEA. Moreover, the maximum allowable working pressure (MAWP) of T-joints with wall thinning is calculated, and the safety margin for the burst pressure is investigated. The burst pressure in T-joints with wall thinning can be estimated the safety side using FEA regardless of whether the model is a shell model or a solid model. The MAWP is 2.6 MPa and has a safety margin 7.5 for burst pressure. Moreover, the MAWP is assessed the as a safety side, although the evaluation is too conservative for the burst pressure.


2020 ◽  
Vol 299 ◽  
pp. 1184-1189
Author(s):  
V.V. Zhukov ◽  
Anton V. Eremin ◽  
D.V. Stepanec

In this article, the object of study is a three–layer honeycomb panel with fixing elements (FE), which are used for transporting the panel, and fixing it to the spacecraft. The goal of the work is to determine experimentally the load carrying capacity of the fixing elements under various types of loading, to determine the load carrying capacity of the honeycomb panel of the spacecraft at fixing points and further comparison of the experimental results with the finite element method results calculated by MSC.Patran / Nastran. A method for conducting static tests of fixing elements of a spacecraft honeycomb panel under an external load is described, a description of computer technology of a finite–element solution to the problem of static strength of a honeycomb panel structure in the MSC.Patran environment is presented, and a finite–element model of a honeycomb panel is designed. An assessment of the strength of a three–layer structure at fixing points was carried out, followed by validation of the finite–element model of a honeycomb panel. On the basis of the validated model, the evaluation of the strength of the honeycomb structure was carried out; based on results obtained, the conclusion has been made about the convergence of the results by the finite element method with the results obtained during the experiment.


2019 ◽  
Vol 22 (13) ◽  
pp. 2755-2770
Author(s):  
Fuyun Huang ◽  
Yulong Cui ◽  
Rui Dong ◽  
Jiangang Wei ◽  
Baochun Chen

When casting wet concrete into hollow steel tubular arch during the construction process of a concrete-filled steel tubular arch bridge, an initial stress (due to dead load, etc.) would be produced in the steel tube. In order to understand the influence of this initial stress on the strength of the concrete-filled steel tubular arch bridge, a total of four single tubular arch rib (bare steel first) specimens (concrete-filled steel tubular last) with various initial stress levels were constructed and tested to failure. The test results indicate that the initial stress has a large influence on the ultimate load-carrying capacity and ductility of the arch structure. The high preloading ratio will reduce significantly the strength and ductility that the maximum reductions are over 25%. Then, a finite element method was presented and validated using the test results. Based on this finite element model, a parametric study was performed that considered the influence of various parameters on the ultimate load-carrying capacity of concrete-filled steel tubular arches. These parameters included arch slenderness, rise-to-span ratio, loading method, and initial stress level. The analysis results indicate that the initial stress can reduce the ultimate loading capacity significantly, and this reduction has a strong relationship with arch slenderness and rise-to-span ratio. Finally, a method for calculating the preloading reduction factor of ultimate load-carrying capacity of single concrete-filled steel tubular arch rib structures was proposed based on the equivalent beam–column method.


2001 ◽  
Vol 15 (2) ◽  
pp. 153-157
Author(s):  
V V Erofeev ◽  
M V Shakhmatov ◽  
M V Erofeev ◽  
V V Kovalenko

1989 ◽  
Vol 21 (11) ◽  
pp. 1454-1459
Author(s):  
N. A. Makhutov ◽  
M. I. Burak ◽  
V. B. Kaidalov

Tribologia ◽  
2018 ◽  
Vol 273 (3) ◽  
pp. 15-66 ◽  
Author(s):  
Rafał GAWARKIEWICZ

Computer simulations of a number of journal bearing’s geometries utilising acoustic levitation were carried out. The choice of the best geometry depended on the ability of a deformed shape, created by piezo-electric elements, to facilitate squeeze film ultrasonic levitation, and also to create three evenly distributed diverging aerodynamic gaps. Deformations of analysed variants of the bearing’s shape were generated by numerical simulations utilising the finite element method. For the chosen shapes of geometry, prototype bearings were made and their usefulness verified experimentally. As a result, the bearing with the highest load carrying capacity was identified.


2010 ◽  
Vol 163-167 ◽  
pp. 433-438
Author(s):  
Xian Lei Cao ◽  
Ji Ping Hao ◽  
Chun Lei Fan

To obtain a better understanding of the behavior and load-carrying capacity of Q460 high-strength single-angle compression members bolted by one leg, using static loading way to 48 angles carried out experimental study. The experiments show test specimens produce biaxial bending, most small slenderness ratio members are controlled by local buckling, and slender specimens are controlled by overall buckling. In addition to these factors in model experiment, influences of residual stresses on ultimate load-carrying capacity were analyzed by finite element numerical simulation analysis, the results show the residual stresses affect the ultimate load-carrying capacity of angles by about 5% or less. Comparison of the load-carrying capacity of experimental and theoretical results indicate the difference of experimental and finite element values ranges from -9.99% to +9.76%, American Design of Latticed Steel Transmission Structure (ASCE10-1997) and Chinese Code for Design of Steel Structures (GB50017-2003) underestimate separately the experimental load-carrying capacity by about 2.34%~33.93% and 1.18%~63.3%, and the agreement is somewhat good between experimental program and the finite element analysis. Based on model experiment and simulated experiment, the formula of stability coefficient of single-angle compression members was established. It provides basic data for spreading Q460 high-strength single-angles members attached by one leg.


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