Effect of Bend Angle on Gross Plastic Deformation of Pipe Bends for Out-of-Plane Bending: A Study Using Plastic Work Curvature Method

Author(s):  
Anindya Bhattacharya ◽  
Sachin Bapat ◽  
Hardik Patel ◽  
Shailan Patel ◽  
Michael P. Cross

Bends are an integral part of a piping system. Because of the ability to ovalize and warp they offer more flexibility when compared to straight pipes. Piping Code ASME B31.3 [1] provides flexibility factors and stress intensification factors for pipe bends. Like any other piping component, one of the failure mechanisms of a pipe bend is gross plastic deformation. In this paper, plastic collapse load of pipe bends have been analyzed for various bend parameters (bend parameter = tRbrm2) under internal pressure and out-of-plane bending moment for various bend angles using both small and large deformation theories. FE code ABAQUS version 6.9EF-1 has been used for the analyses. The goal of the paper is to develop an expression for plastic collapse moment for a bend using plastic work curvature method when the bend is subjected to out-of-plane bending moment and internal pressure as a function of bend angle and bend parameter.

Author(s):  
Anindya Bhattacharya ◽  
Sachin M. Bapat

Bends are an integral part of a piping system. Because of the ability to ovalize and warp they offer more flexibility when compared to straight pipes. Piping Code ASME B31.3 [1] provides flexibility factors and stress intensification factors for the pipe bends. Like any other piping component, one of the failure mechanisms of a pipe bend is gross plastic deformation. In this paper, plastic collapse load of pipe bends have been analyzed for various D/t ratios (Where D is pipe outside diameter and t is pipe wall thickness) for internal pressure and in-plane bending moment, internal pressure and out-of-plane bending moment and internal pressure and a combination of in and out-of-plane bending moments under varying ratios. Any real life component will have imperfections and the sensitivity of the models have been investigated by incorporating imperfections as scaled eigenvectors of linear bifurcation buckling analyses. The sensitivity of the models to varying parameters of Riks analysis (an arc length based method) and use of dynamic stabilization using viscous damping forces have also been investigated. Importance of defining plastic collapse load has also been discussed. FE code ABAQUS version 6.9EF-1 has been used for the analyses.


Author(s):  
Anindya Bhattacharya ◽  
Sachin Bapat ◽  
Hardik Patel ◽  
Shailan Patel

Bends are an integral part of a piping system. Because of the ability to ovalize and warp they offer more flexibility when compared to straight pipes. Piping Code ASME B31.3 [1] provides flexibility factors and stress intensification factors for the pipe bends. Like any other piping component, one of the failure mechanisms of a pipe bend is gross plastic deformation. In this paper, plastic collapse load of pipe bends have been analyzed for various bend parameters (bend parameter = tRbrm2) under internal pressure and in-plane bending moment for various bend angles using both small and large deformation theories. FE code ABAQUS version 6.9EF-1 has been used for the analyses.


Author(s):  
Kenji Oyamada ◽  
Shinji Konosu ◽  
Takashi Ohno

Pipe bends are common elements in piping system such as power or process piping, and local thinning are typically occurred on pipe bends due to erosion or corrosion. Therefore, it is important to establish the plastic collapse condition for pipe bends having a local thin area (LTA) under combined internal pressure and external bending moment. In this paper, a simplified plastic collapse assessment procedure in p-M (internal pressure ratio and external bending moment ratio) diagram method for pipe bends with a local thin area simultaneously subjected to internal pressure, p, and external out-of-plane bending moment, M, due to earthquake, etc., is proposed, which is derived from the reference stress. In this paper, only cases of that an LTA is located in the crown of pipe bends are considered. The plastic collapse loads derived from the p-M diagram method are compared with the results of both experiments and FEA for pipe bends of the same size with various configurations of an LTA.


Author(s):  
Manish Kumar ◽  
Pronab Roy ◽  
Kallol Khan

The present paper determines collapse moments of pressurized 30°–180° pipe bends incorporated with initial geometric imperfection under out-of-plane bending moment. Extensive finite element analyses are carried out considering material as well as geometric nonlinearity. The twice-elastic-slope method is used to determine collapse moment. The results show that initial imperfection produces significant change in collapse moment for unpressurized pipe bends and pipe bends applied to higher internal pressure. The application of internal pressure produces stiffening effect to pipe bends which increases collapse moment up to a certain limit and with further increase in pressure, collapse moment decreases. The bend angle effect on collapse moment reduces with the increase in internal pressure and bend radius. Based on finite element results, collapse moment equations are formed as a function of the pipe bend geometry parameters, initial geometric imperfection, bend angle, and internal pressure for elastic-perfectly plastic material models.


Author(s):  
Hany F. Abdalla

Ninety degree back–to–back pipe bends are extensively utilized within piping networks of modern nuclear submarines and modern turbofan aero–engines where space limitation is considered a supreme concern. According the author’s knowledge, no shakedown analysis exists for such structure based on experimental data. In the current research, the pipe bend setup analyzed is subjected to a spectrum of steady internal pressures and cyclic out–of–plane bending moments. A previously developed direct non–cyclic simplified technique, for determining elastic shakedown limit loads, is utilized to generate the elastic shakedown boundary of the analyzed structure. Comparison with the elastic shakedown boundary of the same structure, but subjected to cyclic in–plane bending moments revealed a higher shakedown boundary for the out–of–plane bending loading configuration with a maximum bending moment ratio of 1.4 within the low steady internal pressure spectrum. The ratio decreases towards the medium to high internal pressure spectrum. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Silambarasan R. ◽  
Veerappan A.R. ◽  
Shanmugam S.

Purpose The purpose of this study is to investigate the effect of structural deformations and bend angle on plastic collapse load of pipe bends under an in-plane closing bending moment (IPCM). A large strain formulation of three-dimensional non-linear finite element analysis was performed using an elastic perfectly plastic material. A unified mathematical solution was proposed to estimate the collapse load of pipe bends subjected to IPCM for the considered range of bend characteristics. Design/methodology/approach ABAQUS was used to create one half of the pipe bend model due to its symmetry on the longitudinal axis. Structural deformations, i.e. ovality (Co) and thinning (Ct) varied from 0% to 20% in 5% steps while the bend angle (ø) varied from 30° to 180° in steps of 30°. Findings The plastic collapse load decreases as the bend angle increase for all pipe bend models. A remarkable effect on the collapse load was observed for bend angles between 30° and 120° beyond which a decline was noticed. Ovality had a significant effect on the collapse load with this effect decreasing as the bend angle increased. The combined effect of thinning and bend angle was minimal for the considered models and the maximum per cent variation in collapse load was 5.76% for small bend angles and bend radius pipe bends and less than 2% for other cases. Originality/value The effect of structural deformations and bend angle on collapse load of pipe bends exposed to IPCM has been not studied in the existing literature.


Author(s):  
Diana Abdulhameed ◽  
Michael Martens ◽  
J. J. Roger Cheng ◽  
Samer Adeeb

Pipe bends are frequently used to change the direction in pipeline systems and they are considered one of the critical components as well. Bending moments acting on the pipe bends result from the surrounding environment, such as thermal expansions, soil deformations, and external loads. As a result of these bending moments, the initially circular cross-section of the pipe bend deforms into an oval shape. This consequently changes the pipe bend’s flexibility leading to higher stresses compared to straight pipes. Past studies considered the case of a closing in-plane bending moment on 90-degree pipe bends and proposed factors that account for the increased flexibility and high-stress levels. These factors are currently presented in the design codes and known as the flexibility and stress intensification factors (SIF). This paper covers the behaviour of an initially circular cross-sectional smooth pipe bend of uniform thickness subjected to in-plane opening/closing bending moment. ABAQUS FEA software is used in this study to model pipe bends with different nominal pipe sizes, bend angles, and various bend radius to cross-sectional pipe radius ratios. A comparison between the CSA-Z662 code and the FEA results is conducted to investigate the applicability of the currently used SIF factor presented in the design code for different loading cases. The study showed that the in-plane bending moment direction acting on the pipe has a significant effect on the stress distribution and the flexibility of the pipe bend. The variation of bend angle and bend radius showed that it affects the maximum stress drastically and should be considered as a parameter in the flexibility and SIF factors. Moreover, the CSA results are found to be un-conservative in some cases depending on the bend angle and direction of the applied bending moment.


Author(s):  
Tarek M. A. A. EL-Bagory ◽  
Maher Y. A. Younan ◽  
Hossam E. M. Sallam ◽  
Lotfi A. Abdel-Latif

The aim of this paper is to investigate the effect crack depth a/W = 0 to 0.4 and load angle (30°,45°,and 60°) on the limit load of miter pipe bends (MPB) under out-of-plane bending moment with a crosshead speed 500 mm/min. The geometry of cracked and uncracked multi miter pipe bends are: bend angle, α = 90°, pipe bend factor, h = 0.844, standard dimension ratio, SDR = 11, and three junctions, m = 3. The material of the investigated pipe is a high-density polyethylene (HDPE), which is applied in natural gas piping systems. Butt-fusion welding is used to produce the welds in the miter pipe bends. An artificial crack is produced by a special cracking device. The crack is located at the crown side of the miter pipe bend, such that the crack is collinear with the direction of the applied load. The crack depth ratio, a/W = 0, 0.1, 0.2, 0.3 and 0.4 for out-of-plane bending moment “i.e. loading angle φ = 0°”. For each out-of-plane bending moment and all closing and opening load angles the limit load is obtained by the tangent intersection method (TI) from the load deflection curves produced by the specially designed and constructed testing machine at the laboratory. For each out-of-plane bending moment case, the experimental results reveals that increasing crack depth leads to a decrease in the stiffness and limit load of MPB. In case of combined load (out-of-plane and in-plane opening; mode) higher load angles lead to an increase in the limit load. The highest limit load value appears at a loading angle equal, φ = 60°. In case of combined load (out-of-plane and in-plane closing; mode) the limit load decreases upon increasing the load angle. On the other hand, higher limit load values take place at a specific loading angle equal φ = 30°. For combined load opening case; higher values of limit load are obtained. Contrarily, lower values are obtained in the closing case.


1972 ◽  
Vol 7 (2) ◽  
pp. 97-108 ◽  
Author(s):  
M P Bond ◽  
R Kitching

The stress analysis of a multi-mitred pipe bend when subjected to an internal pressure and a simultaneous in-plane or out-of-plane bending load has been developed. Stress patterns and flexibility factors calculated by this analysis are compared with experimental results from a large-diameter, thin-walled, three-weld, 90° multi-mitred bend which was subjected to in-plane bending tests at various internal pressures.


Author(s):  
Tarek M. A. A. EL-Bagory ◽  
Maher Y. A. Younan ◽  
Hossam E. M. Sallam ◽  
Lotfi A. Abdel-Latif

The main purpose of the present paper is to investigate the effect of crack depth on the limit load of miter pipe bends (MPB) under in-plane bending moment. The experimental work is conducted to investigate multi miter pipe bends, with a bend angle 90°, pipe bend factor h = 0.844, standard dimension ratio SDR = 11, and three junctions under a crosshead speed 500 mm/min. The material of the investigated pipe is a high-density polyethylene (HDPE), which is used in natural gas piping systems. The welds in the miter pipe bends are produced by butt-fusion method. The crack depth varies from intrados to extrados location according to the in-plane opening/closing bending moment respectively. For each in-plane bending moment the limit load is obtained by the tangent intersection (TI) method from the load deflection curves produced by the testing machine specially designed and constructed in the laboratory. The study reveals that increasing the crack depth leads to a decrease in the stiffness and limit load of (MPB) for both inplane closing and opening bending moment. Higher values of the limit load are reached in case of opening bending moment. This behavior is true for all investigated crack depths.


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