Development of a Contactless Measurement Method Using an LED-Optical Displacement Sensor for Vibration Stress of Piping Systems

Author(s):  
Akira Maekawa ◽  
Takashi Tsuji ◽  
Tsuneo Takahashi

The present paper proposes an efficient contactless measurement method for vibration stress of piping systems, by which the measurement tasks are performed within an extremely short time and the measured stress can be evaluated immediately after the measurement. The proposed method includes two processes, in which the bending shape of a pipe induced by vibration response is identified by a transmission-type optical displacement sensor and the vibration stress is calculated based on beam theory using the curvature radius estimated by approximating the bending shape. The proposed method uses only one LED-optical sensor to measure the vibration stress though multiple sensors must be used in the previous method developed by the authors. Therefore, the measuring system could be reduced in size and a light-weight and portable measurement instrument was developed. The measurement accuracy and reliability of the new method were verified by the vibration experiment using a mock-up piping system.

Author(s):  
Akira Maekawa ◽  
Takashi Tsuji ◽  
Tsuneo Takahashi

Abstract The present paper proposes an improved contactless measurement method for vibration stress of piping systems, by which the measurement time is shorter and the measuring works are more simple. The proposed method includes two processes, in which the bending mode shape of piping vibration is identified by a transmission-type light emitting diode (LED) displacement sensor and the vibration stress is calculated based on beam theory using the approximated curve of the bending mode shape. The proposed method uses one advanced LED displacement sensor to measure the vibration stress though multiple conventional LED sensors must be used in the previous method developed by the authors. Therefore, the measuring system could be reduced in size and a light-weight and portable measurement instrument was developed. The measurement accuracy and reliability of the new method were validated by the vibration experiment using a mock-up piping system.


Author(s):  
Akira Maekawa ◽  
Tsuneo Takahashi ◽  
Takashi Tsuji ◽  
Michiyasu Noda

In nuclear power plants, vibration stress of piping is frequently measured to prevent the occurrence of fatigue failure. A simpler and more efficient measurement method is desired for rapid integrity evaluation of piping. In this study, a method to measure vibration stress in a noncontact manner using optical displacement sensors is presented and validated. The proposed method estimates vibration-induced stress of small-bore piping directly using noncontact sensors based on a light-emission diode. First, the noncontact measurement method was proposed, and the measurement instrument based on the proposed method was developed for the validation. Next, vibration measurement experiments using the instrument were conducted for a mock-up piping system and an actual piping system. The measurement results were compared with the values measured by the conventional method of known accuracy using strain gauges. From this comparison, the proposed noncontact measurement method was demonstrated to be able to provide sufficient accuracy for practical use.


2015 ◽  
Vol 81 (831) ◽  
pp. 15-00195-15-00195 ◽  
Author(s):  
Akira MAEKAWA ◽  
Michiyasu NODA ◽  
Masanori SHINTANI ◽  
Michiaki SUZUKI

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Akira Maekawa ◽  
Takashi Tsuji ◽  
Tsuneo Takahashi ◽  
Michiyasu Noda

In nuclear power plants, vibration stress of piping is frequently evaluated to prevent fatigue failure. A simple and fast measurement method is attractive to evaluate many piping systems efficiently. In this study, a method to measure the vibration stress using optical contactless displacement sensors was proposed, the prototype instrument was developed, and the instrument practicality for the method was verified. In the proposed method, light emitting diodes (LEDs) were used as measurement sensors and the vibration stress was estimated by measuring the deformation geometry of the piping caused by oscillation, which was measured as the piping curvature radius. The method provided fast and simple vibration estimates for small-bore piping. Its verification and practicality were confirmed by vibration tests using a test pipe and mock-up piping. The stress measured by both the proposed method and an accurate conventional method using strain gauges were in agreement, and it was concluded that the proposed method could be used for actual plant piping systems.


Machines ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 16 ◽  
Author(s):  
Diego Scaccabarozzi ◽  
Marianna Magni ◽  
Bortolino Saggin ◽  
Marco Tarabini ◽  
Carmine Cioffi ◽  
...  

This paper describes a measurement method for the quality control of cylinders for printing machines based on roll-to-roll presses. If the surface finishing of the cylinders is not adequate, the printing is unacceptable, and the defective cylinders must be reworked. The performed quality check of the cylinder surface roughness by means of contact methods was unable to identify the cylinder defects, and acceptance of the manufactured cylinders before integration was demanded to the visual inspection performed by trained operators. In this work a contactless measurement method based on the eddy current displacement sensor was proposed and validated as a tool for quality check as an alternative to optical roughness measurements. A test bench for the characterization of printer cylinders was designed and manufactured, allowing for the validation of the proposed method on different batches of cylinders and the identification of a threshold to guide the acceptance of tested cylinders prior to mounting on the roll-to-roll press.


2011 ◽  
Vol 103 ◽  
pp. 583-586
Author(s):  
Feng Ling Li ◽  
Jian Hua Rong ◽  
Yu Ping Zhang

Measuring rock stratum displacement in dam grouting process is very important. A new displacement system is designed, comprising a programmable microcontroller Atmega16, a new grating capacitive displacement sensor(GCDS), DS1302 real time clock chip and announciator etc. The system has high sampling rate of 9600 baud rate and can trap the displacement equal to 0.001 millimeter in one second. Equipped with mechanical conveyance system, the system can be applied to the civil engineer. The experiment results show the instrument can measure accurately the displacement value and alarm geologic disaster in time, which can conduct continuous and accurate monitoring and provide operation decisions for dam engineers.


Author(s):  
Lingfu Zeng ◽  
Lennart G. Jansson

A nuclear piping system which is found to be disqualified, i.e. overstressed, in design evaluation in accordance with ASME III, can still be qualified if further non-linear design requirements can be satisfied in refined non-linear analyses in which material plasticity and other non-linear conditions are taken into account. This paper attempts first to categorize the design verification according to ASME III into the linear design and non-linear design verifications. Thereafter, the corresponding design requirements, in particular, those non-linear design requirements, are reviewed and examined in detail. The emphasis is placed on our view on several formulations and design requirements in ASME III when applied to nuclear power piping systems that are currently under intensive study in Sweden.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Izumi Nakamura ◽  
Akihito Otani ◽  
Masaki Shiratori

Pressurized piping systems used for an extended period may develop degradations such as wall thinning or cracks due to aging. It is important to estimate the effects of degradation on the dynamic behavior and to ascertain the failure modes and remaining strength of the piping systems with degradation through experiments and analyses to ensure the seismic safety of degraded piping systems under destructive seismic events. In order to investigate the influence of degradation on the dynamic behavior and failure modes of piping systems with local wall thinning, shake table tests using 3D piping system models were conducted. About 50% full circumferential wall thinning at elbows was considered in the test. Three types of models were used in the shake table tests. The difference of the models was the applied bending direction to the thinned-wall elbow. The bending direction considered in the tests was either of the in-plane bending, out-of-plane bending, or mixed bending of the in-plane and out-of-plane. These models were excited under the same input acceleration until failure occurred. Through these tests, the vibration characteristic and failure modes of the piping models with wall thinning under seismic load were obtained. The test results showed that the out-of-plane bending is not significant for a sound elbow, but should be considered for a thinned-wall elbow, because the life of the piping models with wall thinning subjected to out-of-plane bending may reduce significantly.


1997 ◽  
Vol 119 (4) ◽  
pp. 451-456 ◽  
Author(s):  
C. Lay ◽  
O. A. Abu-Yasein ◽  
M. A. Pickett ◽  
J. Madia ◽  
S. K. Sinha

The damping coefficients and ratios of piping system snubber supports were found to vary logarithmically with pipe support nodal displacement. For piping systems with fundamental frequencies in the range of 0.6 to 6.6 Hz, the support damping ratio for snubber supports was found to increase with increasing fundamental frequency. For 3-kip snubbers, damping coefficient and damping ratio decreased logarithmically with nodal displacement, indicating that the 3-kip snubbers studied behaved essentially as coulomb dampers; while for the 10-kip snubbers studied, damping coefficient and damping ratio increased logarithmically with nodal displacement.


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