Evaluation of the Effect of Internal Pressure and Flaw Size on the Tensile Strain Capacity of X42 Vintage Pipeline Using Damage Plasticity Model in Extended Finite Element Method (XFEM)

Author(s):  
Sylvester Agbo ◽  
Meng Lin ◽  
Iman Ameli ◽  
Ali Imanpour ◽  
Da-Ming Duan ◽  
...  

Abstract Pipelines subjected to displacement-controlled loading such as ground movement may experience significant longitudinal strain. This can potentially impact pipeline structural capacity and their leak-tight integrity. Reliable calibration of the tensile strain capacity (TSC) of pipelines plays a critical role in strain-based design (SBD) methods. Recent studies were focused mostly on high toughness modern pipelines, while limited research was performed on lower-grade vintage pipelines. However, a significant percentage of energy resources in North America is still being transported in vintage pipelines. Eight full-scale pressurized four-point bending tests were previously conducted on X42, NPS 22 vintage pipes with 12.7 mm wall thickness to investigate the effect of internal pressure and flaw size on TSC. The pipes were subjected to 80% and 30% specified minimum yield strength (SMYS) internal pressures with different girth weld flaw sizes machined at the girth weld center line. This paper evaluates the TSC of X42 vintage pipeline by utilizing ductile fracture mechanics models using damage plasticity models in ABAQUS extended finite element method (XFEM). The damage parameters required for simulating crack initiation and propagation in X42 vintage pipeline are calibrated numerically by comparing the numerical models with the full-scale test results. With the appropriate damage parameters, the numerical model can reasonably reproduce the full-scale experimental test results and can be used to carry out parametric analysis to characterize the effect of internal pressure and flaw size on TSC of X42 vintage pipes.

2021 ◽  
Vol 2 (2) ◽  
pp. 209-225
Author(s):  
Nahid Elyasi ◽  
M.M. Shahzamanian ◽  
Meng Lin ◽  
Lindsey Westover ◽  
Yong Li ◽  
...  

Strain-based design (SBD) plays an important role in pipeline design and assessment of pipelines subjected to geo-hazards. Under such hazards, a pipe can be subjected to substantial plastic strains, leading to tensile failure at locations of girth weld flaws. For SBD, the finite element method (FEM) can be a reliable tool to calculate the tensile strain capacity (TSC) for better design in pipelines. This study aims to investigate the ductile fracture properties for specific vintage pipeline steel (API 5L grade of X52) using the extended finite element method (XFEM). Eight full-scale tests were simulated using the commercial finite element analysis software ABAQUS Version 6.17. Maximum principal strain is used to assess the damage initiation using the cohesive zone model (CZM) when the crack evolution is evaluated by fracture energy release. A proper set of damage parameters for the X52 materials was calibrated based on the ability of the model to reproduce the experimental results. These experimental results included the tensile strain, applied load, endplate rotation, and crack mouth opening displacement (CMOD). This study describes a methodology for validation of the XFEM and the proper damage parameters required to model crack initiation and propagation in X52 grades of pipeline.


Mathematics ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 507
Author(s):  
K. Yakoubi ◽  
S. Montassir ◽  
Hassane Moustabchir ◽  
A. Elkhalfi ◽  
Catalin Iulian Pruncu ◽  
...  

The work investigates the importance of the K-T approach in the modelling of pressure cracked structures. T-stress is the constant in the second term of the Williams expression; it is often negligible, but recent literature has shown that there are cases where T-stress plays the role of opening the crack, also T-stress improves elastic modeling at the point of crack. In this research study, the most important effects of the T-stress are collected and analyzed. A numerical analysis was carried out by the extended finite element method (X-FEM) to analyze T-stress in an arc with external notch under internal pressure. The different stress method (SDM) is employed to calculate T-stress. Moreover, the influence of the geometry of the notch on the biaxiality is also examined. The biaxiality gave us a view on the initiation of the crack. The results are extended with a comparison to previous literature to validate the promising investigations.


Author(s):  
Celal Cakiroglu ◽  
Samer Adeeb ◽  
J. J. Roger Cheng ◽  
Millan Sen

Pipelines can be subjected to significant amounts of tensile forces due to geotechnical movements like slope instabilities and seismic activities as well as due to frost heave and thaw cycles in arctic regions. The tensile strain capacity εtcrit of pipelines is crucial in the prediction of rupture and loss of containment capability in these load cases. Currently the Oil and Gas Pipeline Systems code CSA Z662-11 0 contains equations for the prediction of εtcrit as a function of geometry and material properties of the pipeline. These equations resulted from extensive experimental and numerical studies carried out by Wang et al [2]–[6] using curved wide plate tests on pipes having grades X65 and higher. Verstraete et al 0 conducted curved wide plate tests at the University of Ghent which also resulted in tensile strain capacity prediction methods and girth weld flaw acceptability criteria. These criteria are included in the European Pipeline Research Group (EPRG) Tier 2 guidelines. Furthermore Verstrate et al 0 introduced a pressure correction factor of 0.5 in order to include the effect of internal pressure in the tensile strain capacity predictions in a conservative way. Further research by Wang et al with full scale pipes having an internal pressure factor of 0.72 also showed that εtcrit decreases in the presence of internal pressure [10]–[15]. In their work, Wang et al presented a clear methodology for the design of full scale experiments and numerical simulations to study the effect of internal pressure on the tensile strain capacity of pipes with girth weld flaws [10]–[15]. However, there has been limited testing to enable a precise understanding of the tensile strain capacity of pipes with grades less than X65 as a function of girth weld flaw sizes and the internal pressure. In this paper the experimental setup for the testing of grade X52 full scale specimens with 12″ diameter and ¼″ wall thickness is demonstrated. In the scope of this research 8 full scale specimens will be tested and the results will be used to formulate the tensile strain capacity of X52 pipes under internal pressure. The specimens are designed for the simultaneous application of displacement controlled tensile loading and the internal pressure. Finite element analysis is applied in the optimization process for the sizes of end plates and connection elements. Also the lengths of the full scale specimens are determined based on the results from finite element analysis. The appropriate lengths are chosen in such a way that between the location of the girth weld flaw and the end plates uniform strain zones could be obtained. The internal pressure in these experiments is ranging between pressure values causing 80% SMYS and 30% SMYS hoop stress. The end plates and connection elements of the specimens are designed in such a way that the tensile displacement load is applied with an eccentricity of 10% of the pipe diameter with the purpose of increasing the magnitude of tensile strains at the girth weld flaw location. The results of two full scale experiments of this research program are presented. The structural response from the experiments is compared to the finite element simulation. The remote strain values of the experiment are found to be higher than the εtcrit values predicted by the equations in 0.


Author(s):  
Elena Benvenuti ◽  
Nicola Orlando

AbstractWe propose a formulation for tracking general crack paths in elastodamaging materials without mesh adaptivity and broadening of the damage band. The idea is to treat in a unified way both the damaging process and the development of displacement discontinuities by means of the regularized finite element method. With respect to previous authors’ contributions, a novel damage evolution law and an original crack tracking framework are proposed. We face the issue of mesh objectivity through several two-dimensional tests, obtaining smooth crack paths and reliable structural results.


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