Inspection Case Analysis of Natural Gas Manifold in a High Acid Gas Field
Abstract Natural gas manifold is one of the key production facilities in gas field. It is used to buffer, collect and distribute natural gas in natural gas station. In the gas gathering terminal station of a high acid gas field, one of the manifolds had cracks and leakage on the surface of longitudinal welds when it ran for less than 100 hours. Several tests had been carried out of the failure weld seam. Test results analyses and theoretical analysis show that the cracking may cause by weld defects and propagated rapidly based on the mechanism of hydrogen blisters and HIC. In order to verify the conclusion of the analyses and ensure the safe operation of the gas field, an overall inspection of all the natural gas manifolds in the gas field had been carried out. The inspection results proved that there were manufacturing defects in the weld of all the manifolds in this gas field. The natural gas manifold has great influence on the safe operation of natural gas field. The poor working condition of the manifold may lead to failure and even endanger the safety of production. The case analysis in this paper provides a reference for the manifold inspection and ensures the safe operation of the gas field.