Computational Setup of Structural Health Monitoring for Real-Time Thermal Verification

Author(s):  
Derek Doyle ◽  
Whitney Reynolds ◽  
Brandon Arritt ◽  
Brenton Taft

Research at the AFRL Space Vehicles Directorate is being conducted to reduce schedule times for assembly, integration, and test, to make satellite-based capabilities more responsive to user needs. Structural Health Monitoring has been pursued as a means for validating workmanship and has been proven on PnPSat-1. Embedded ultrasonic piezoelectric wafer active sensors (PWAS) have been utilized with local and global inspection techniques, developed both in house and by collaborating universities, to detect structural changes that may occur during assembly, integration, and test. Specific attention has focused on interface qualification. It is now reasonable to believe that evaluation of interfaces through the use of such sensors can also be used to indirectly qualify the structure thermally and that tedious thermal-vacuum testing may be truncated or eliminated altogether. This paper focuses on the computational development of extracting thermal properties from ultrasonic transmission records. Methods are validated on simple bolted lap-joint cantilever beams.

Author(s):  
Abraham Light-Marquez ◽  
Andrei Zagrai

This report discusses the development of an embeddable impact detection system utilizing an array of piezoelectric wafer active sensors (PWAS) and a microcontroller. Embeddable systems are a critical component to successfully implement a complete and robust structural health monitoring system. System capabilities include impact detection, impact location determination and digitization of the impact waveform. A custom algorithm was developed to locate the site of the impact.. The embedded system has the potential for additional capabilities including advanced signal processing and the integration of wireless functionality. For structural health monitoring applications it is essential to determine the extent of damage done to the structure. In an attempt to determine these parameters a series of impact tests were conducted using a ball drop tower on a square aluminum plate. The response of the plate to the impact event was recorded using a piezoelectric wafer sensor network attached to the surface of the plate. From this testing it was determined that several of the impact parameters are directly correlated with the features recorded by the sensor network.


Author(s):  
Victor Giurgiutiu

Piezoelectric wafer active sensors (PWAS) are lightweight and inexpensive transducers that enable a large class of structural health monitoring (SHM) applications such as: (a) embedded guided wave ultrasonics, i.e., pitch-catch, pulse-echo, phased arrays; (b) high-frequency modal sensing, i.e., the electro-mechanical (E/M) impedance method; and (c) passive detection (acoustic emission and impact detection). The focus of this paper is on the challenges posed by using PWAS transducers in the composite structures as different from the metallic structures on which this methodology was initially developed. After a brief introduction, the paper reviews the PWAS-based SHM principles. It follows with a discussion of guided wave propagation in composites and PWAS tuning effects. Then, it discusses damage modes in composites. Finally, the paper presents some experimental results with damage detection in composite specimens. Hole damage and impact damage were detected using pitch-catch method with tuned guided waves being sent between a transmitter PWAS and a received PWAS. Root mean square deviation (RMSD) damage index (DI) were shown to correlate well with hole size and impact intensity. The paper ends with summary and conclusion; suggestions for further work are also presented.


Author(s):  
Bin Lin ◽  
Matthieu Gresil ◽  
Victor Giurgiutiu ◽  
Adrian E. Mendez-Torres

The increasing number, size, and complexity of nuclear facilities deployed worldwide are increasing the need to maintain readiness and develop innovative sensing materials to monitor important to safety structures (ITS) such as pressure vessels and piping (PVP) in a nuclear reactor. Technologies for the diagnosis and prognosis of PVP systems can improve verification of the health of the structure that can eventually reduce the likelihood of inadvertently failure. Recently investigated piezoelectric wafer active sensors (PWAS) open the possibilities to develop and deploy such system. Piezoelectric wafer active sensors are widely used in structural health monitoring (SHM) to determine the presence of cracks, delaminations, disbonds, and corrosion. Durability and survivability of PWAS under environmental exposures has been tested before. However the irradiation effects, pertinent to nuclear facilities for PWAS, have not been studied yet. This paper presents a study on PWAS that exposed to high energy gamma radiation. PWAS were irradiated using a Co-60 gamma source in an irradiator with different exposure times. The dose rate and total absorbed dose were calculated using Monte Carlo simulations (MCNPX). The PWAS material properties, electrical contact change were characterized through a series of tests. The electro-mechanical impedance spectrum (EMIS) of PWAS was measured before and after irradiation. This study not only provides the fundamental understanding of the PWAS irradiation survivability but also tests the potential of PWAS as irradiation sensors for nuclear applications.


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