Mechanical Impedance Control of Cooperative Robot During Object Manipulation Based on External Force Estimation Using Recurrent Neural Network

2020 ◽  
Vol 08 (03) ◽  
pp. 239-251
Author(s):  
Misaki Hanafusa ◽  
Jun Ishikawa

This paper proposes a compliant motion control for human-cooperative robots to absorb collision force when persons accidentally touch the robots even while the robot is manipulating an object. In the proposed method, an external force estimator, which can distinguish the net external force from the object manipulation force, is realized using an inverse dynamics model acquired by a recurrent neural network (RNN). By implementing a mechanical impedance control to the estimated external force, the robot can quickly and precisely carry the object keeping the mechanical impedance control functioned and can generate a compliant motion to the net external force only when the person touches it during manipulation. Since the proposed method estimates the external force from the generalized force based on the learned inverse dynamics, it is not necessary to install any sensors on the manipulated object to measure the external force. This allows the robot to detect the collision even when the person touches anywhere on the manipulated object. The RNN inverse dynamics model is evaluated by the leave-one-out cross-validation and it was found that it works well for unknown trajectories excluded from the learning process. Although the details were omitted due to the limitation of the page length, similar to the simulations, the RNN inverse dynamics model was evaluated using unknown trajectories in the six degree-of-freedom experiments, and it has been verified that it functions properly even for the unknown trajectories. Finally, the validity of the proposed method has been confirmed by experiments in which a person touches a robot while it is manipulating an object with six degrees of freedom.

2019 ◽  
Vol 39 (3) ◽  
pp. 489-496 ◽  
Author(s):  
Jianjun Yuan ◽  
Yingjie Qian ◽  
Liming Gao ◽  
Zhaohan Yuan ◽  
Weiwei Wan

Purpose This paper aims to purpose an improved sensorless position-based force controller in gravitational direction for applications including polishing, milling and deburring. Design/methodology/approach The first issue is the external force/torque estimation at end-effector. By using motor’s current information and Moore-Penrose generalized inverse matrix, it can be derived from the external torques of every joints for nonsingular cases. The second issue is the force control strategy which is based on position-based impedance control model. Two novel improvements were made to achieve a better performance. One is combination of impedance control and explicit force control. The other one is the real-time prediction of the surface’s shape allowing the controller adaptive to arbitrary surfaces. Findings The result of validation experiments indicates that the estimation of external force and prediction of surface’s shape are credible, and the position-based constant contact force controller in gravitational direction is functional. The accuracy of force tracking is adequate for targeted applications such as polishing, deburring and milling. Originality/value The value of this paper lies in three aspects which are sensorless external force estimation, the combination of impedance control and explicit force control and the independence of surface shape information achieved by real-time surface prediction.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Fan Feng ◽  
Wuzhou Hong ◽  
Le Xie

AbstractAlthough tendon-driven continuum manipulators have been extensively researched, how to realize tip contact force sensing in a more general and efficient way without increasing the diameter is still a challenge. Rather than use a complex modeling approach, this paper proposes a general tip contact force-sensing method based on a recurrent neural network that takes the tendons’ position and tension as the input of a recurrent neural network and the tip contact force of the continuum manipulator as the output and fits this static model by means of machine learning so that it may be used as a real-time contact force estimator. We also designed and built a corresponding three-degree-of-freedom contact force data acquisition platform based on the structure of a continuum manipulator designed in our previous studies. After obtaining training data, we built and compared the performances of a multi-layer perceptron-based contact force estimator as a baseline and three typical recurrent neural network-based contact force estimators through TensorFlow framework to verify the feasibility of this method. We also proposed a manually decoupled sub-estimators algorithm and evaluated the advantages and disadvantages of those two methods.


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