Development of Novel Soft Materials with Mechanical Anisotropy using 3D Printed Lattice Structures and Application for Soft Robots

2021 ◽  
Vol MA2021-02 (55) ◽  
pp. 1576-1576
Author(s):  
Tomoharu Mori ◽  
Yosuke Watanabe ◽  
Nahin Islam Shiblee ◽  
Ajit Khosla ◽  
Jun Ogawa ◽  
...  
2021 ◽  
Author(s):  
Patrick Coulson

<b>In recent years, soft robotics has gained wide interest in the research field and has also garnered some commercial success. This is because soft robots are comprised of soft materials that have inherent compliance which lends them to a wide variety of applications that are not suited to traditional hard-bodied robots. </b><p>Soft robots are generally created using a casting process, which comes with limitations to the geometry due to the removal of the cast body from the mould. This research seeks to enhance the capabilities of soft robotic limbs using multi-material Polyjet printing – a recently developed additive manufacturing technology – which allows for geometric freedom and variable materials within a singular soft 3D print which is not feasible using other fabrication methods. </p> <p>This research draws inspiration from natural mechanisms such as muscular hydrostats, to enable the exploration of singular channel soft robots that exhibit bending, twisting, elongation, and expansion all in one 3D print. The geometric freedom and variable materiality of the Stratasys J750 produce actuation results for each motion that cannot be easily replicated using traditional fabrication techniques. The printable materials of the Stratasys J750 were found to have tendencies to tear upon inflation, however, a large array of prints with complex geometry were able to successfully actuate despite this. In some areas, results outperformed actuators made using other fabrication techniques, as was particularly evident in the twisting actuators. Through fine-tuned parametric control with equation-driven modelling, this portfolio presents a method for soft robotic design and construction that can produce a limb with multiple motions and up to 5 axes of movement that can be tailored to specific pre-defined applications.</p>


2021 ◽  
Author(s):  
Patrick Coulson

<b>In recent years, soft robotics has gained wide interest in the research field and has also garnered some commercial success. This is because soft robots are comprised of soft materials that have inherent compliance which lends them to a wide variety of applications that are not suited to traditional hard-bodied robots. </b><p>Soft robots are generally created using a casting process, which comes with limitations to the geometry due to the removal of the cast body from the mould. This research seeks to enhance the capabilities of soft robotic limbs using multi-material Polyjet printing – a recently developed additive manufacturing technology – which allows for geometric freedom and variable materials within a singular soft 3D print which is not feasible using other fabrication methods. </p> <p>This research draws inspiration from natural mechanisms such as muscular hydrostats, to enable the exploration of singular channel soft robots that exhibit bending, twisting, elongation, and expansion all in one 3D print. The geometric freedom and variable materiality of the Stratasys J750 produce actuation results for each motion that cannot be easily replicated using traditional fabrication techniques. The printable materials of the Stratasys J750 were found to have tendencies to tear upon inflation, however, a large array of prints with complex geometry were able to successfully actuate despite this. In some areas, results outperformed actuators made using other fabrication techniques, as was particularly evident in the twisting actuators. Through fine-tuned parametric control with equation-driven modelling, this portfolio presents a method for soft robotic design and construction that can produce a limb with multiple motions and up to 5 axes of movement that can be tailored to specific pre-defined applications.</p>


2021 ◽  
Vol 6 (2) ◽  
pp. 795-802
Author(s):  
Ryan L. Truby ◽  
Lillian Chin ◽  
Daniela Rus
Keyword(s):  

2019 ◽  
Vol 25 ◽  
pp. 52-57
Author(s):  
Eva Heiml ◽  
Anna Kalteis ◽  
Zoltan Major

Lattice structures are currently of high interest, especially for lightweight design. They generally have better structural performance per weight than parts made of bulk material. With conventional manufacturing techniques they are difficult to produce, but with additive manufacturing (AM) fabricationisfeasible. To better understand their behaviour under various loading conditions two lattice structures in different configurations were observed. For each structure three different test specimens were designed and manufactured using selective laser sintering (SLS). To investigate the mechanical performance under large deformations the specimens were made of a thermoplastic polyurethane(TPU), which shows a hyperelastic material behaviour. Beside the experimental observations also finite element analyses (FEA) were conducted to investigate the deformation behaviour in more detail.


2021 ◽  
Vol 8 ◽  
Author(s):  
Le Dong ◽  
Chengru Jiang ◽  
Jinqiang Wang ◽  
Dong Wang

The mechanical behaviors of lattice structures can be tuned by arranging or adjusting their geometric parameters. Once fabricated, the lattice’s mechanical behavior is generally fixed and cannot adapt to environmental change. In this paper, we developed a shape reconfigurable, highly stretchable lattice structure with tunable Poisson’s ratio. The lattice is built based on a hexagonal honeycomb structure. By replacing the straight beam with curled microstructure, the stretchability of the lattice is significantly improved. The Poisson’s ratio is adjusted using a geometric angle. The lattice is 3D printed using a shape memory polymer. Using its shape memory effect, the lattice demonstrates tunable shape reconfigurability as the ambient temperature changes. To capture its high stretchability, tunable Poisson’s ratio and shape reconfigurability, a phase evolution model for lattice structure is used. In the theoretical model, the effects of temperature on the material’s nonlinearity and geometric nonlinearity due to the lattice structure are assumed to be decoupled. The theoretical shape change agrees well with the Finite element results, while the theoretical model significantly reduces the computational cost. Numerical results show that the geometrical parameters and the ambient temperature can be manipulated to transform the lattice into target shapes with varying Poisson’s ratios. This work provides a design method for the 3D printed lattice structures and has potential applications in flexible electronics, soft robotics, and biomedicine.


2019 ◽  
Vol 225 ◽  
pp. 111192 ◽  
Author(s):  
Wenfeng Hao ◽  
Ye Liu ◽  
Tao Wang ◽  
Guangping Guo ◽  
Haosen Chen ◽  
...  

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