Influence of Moving Beam Horizontal Offset on Additional Column Stress in Large Forging Hydraulic Press

2012 ◽  
Vol 6 (1) ◽  
pp. 280-284
Author(s):  
Jianping Tan ◽  
Hui Chen ◽  
Jinli Gong
2011 ◽  
Vol 128-129 ◽  
pp. 1213-1216
Author(s):  
Hui Chen ◽  
Jian Ping Tan ◽  
Jin Li Gong ◽  
Xian Yue Cao ◽  
Ji Neng Zhou

The moving beam of large forging hydraulic press is taken as a research object. A mathematic model of moving beam’s six freedom degrees attitude is established. According to the mechanical feature and special working conditions of large forging hydraulic press, a non-contacted method for moving beam attitude measuring which based on machine vision is proposed. The basic principle and composition of the system are introduced. The system is applied in 300MN large forging hydraulic press, and large amounts of monitoring data are collected which confirm that the measuring method is effective. The research result is helpful for the safety operation and maintenance of large forging hydraulic press.


Measurement ◽  
2014 ◽  
Vol 49 ◽  
pp. 390-396 ◽  
Author(s):  
Xian-bin Fu ◽  
Bin Liu ◽  
Yu-cun Zhang ◽  
Li-na Lian

Author(s):  
Wenzhu Wang ◽  
Dong Du ◽  
Rendong Wu ◽  
Chaolong Yuan ◽  
Baohua Chang

A virtual prototype of the moving beam balancing system of a heavy-duty hydraulic press working under die forging function is built with Adams, AMESim and Simulink, and the balancing control process is analyzed using this prototype. The moving beam of the heavy-duty hydraulic press may tilt due to the eccentric load during the die forging processing, and thus affect the forging quality and the safety of the press. So it is necessary to research the beam balancing control process. Compared to the traditional methods based on simplified mathematical models, virtual prototype technology can obtain a co-simulation model, avoid tedious formula derivation and solving work, and save test time and cost. Based on the analysis of the working principle of balancing system, this paper establishes a dynamical model of the moving beam, a hydraulic circuit model of the single balancing system and a controller model using Adams, AMESim and Simulink, respectively. Then a virtual prototype is built using the three models via co-simulation interface files. The eccentric load signal is constructed in AMESim according to the variation of eccentric load during die forging process. By adjusting the controller parameters, the rapid balancing of the moving beam under eccentric load conditions is realized, and high precision of dynamic balancing and steady equilibrium is obtained. The simulation results show that the single balancing unit can achieve effective balancing of the moving beam, and the co-simulation analysis method based on the virtual prototype built with Adams, AMESim and Simulink is feasible in the research of the synchronous rectification of the moving beam. This work is a useful exploration in the research of synchronous rectification of moving beams.


2011 ◽  
Vol 399-401 ◽  
pp. 1779-1784
Author(s):  
Rui Jie Gu ◽  
He Yang ◽  
Ying Jie Zhang ◽  
Zhi Yuan Fang ◽  
Yu Lin Fan ◽  
...  

The FE model of the pretightening assembly moving beam of open-die forging hydraulic press is built with FE simulation software ABAQUS in the study. With the FE model, the force status of pretightening assembly moving beam is studied. Then the pretightening force of assembly moving beam is further studied and the computing method of pretightening force is given. The main achievements of the study include: Under pretightening, the stress of main moving beam is very low and that of guild sleeves is also lower than the allowable stress. Under center loading, the stress of the center field of main moving beam is higher and that of guild sleeves is almost same to that of pretightening. Under eccentric loading, the stress of same deviation field of main moving beam is higher and the effect of pretightening force on the stress of main moving beam is very small. The stress distribution of guild sleeves with different pretightening force is same and the effect of pretightening force on its strength is very low. The pretightening force of tension rod can be computed with the force of press, the allowable eccentric value of the workpiece, the distance between up guild section and down guild section of guild sleeve and the quantity of tension rods. The results of the study are very useful to design and install the pretightening assembly moving beam of open-die forging hydraulic press.


2013 ◽  
Vol 765-767 ◽  
pp. 1899-1902
Author(s):  
Guo Qing Huang ◽  
Yu Chen ◽  
Jin Yu

An overly large passive synchronization system will be needed in a Heavy forging hydraulic press while entirely relying on passive compensation. And it will increase developing and maintain costs of the equipment. Therefore the main drive system should be considered. The paper developed mathematical model of the cylinder of the main drive system from the perspective of the main drive system of the heavy forging hydraulic press; the eccentric load points, load size and speed of moving beam are the three major factors that influence the synchronization of cylinders. Synchronous Controller was linked in the active corrective procedures and simulated based on Simulink, simulating results show that the eccentric load points have the biggest influence on the cylinder synchronization, while the speed produces smaller effect.


2011 ◽  
Vol 311-313 ◽  
pp. 1546-1550
Author(s):  
Hui Chen ◽  
Jian Ping Tan ◽  
Jin Li Gong ◽  
Zhao Qiang Shu ◽  
Xian Yue Cao ◽  
...  

The mechanical characteristics and extremely hard working conditions of large die hydraulic press are considered. The limitations of traditional condition monitoring method are analyzed. A new condition monitoring system which consists of a digital and non-contact method for measuring column stress and a digital method for measuring moving beam’s spatial altitude based on machine vision is proposed. The basic principle and composition of the system are introduced in detail. The system is applied in 300MN large forging hydraulic press, and large amounts of monitoring data are collected. Data analysis is carried out. The laws of column stress distribution in different working conditions are found out. At last, some recommendations are proposed which is helpful for the safety operation and maintenance of large hydraulic press.


2014 ◽  
Vol 889-890 ◽  
pp. 198-202
Author(s):  
Jun Zhong ◽  
Kai Zhao ◽  
Zhi Feng Liu ◽  
Hong Bao

In order to achieve the goal of saving energy and materials, hydraulic sheet metal drawing press are selected as the research objects. Testing technologies are used to obtain hydraulic press's distribution ratio of forming craft's energy consumption so that the importance of moving beam's structure optimization is revealed. Finite element method is used to comprehensively analyze the stress and displacement activity of original beam, mapping out the place of redundant material in the structure. Then, moving beam's structure is optimized by the method of Topology Optimization, and got redesigned on this basis. Thus, the redesigned hydraulic presss moving beam not only satisfies the basic requirement of safety and reliability, but also reduces 433.19 t carbon emissions during the service life of hydraulic press.


2011 ◽  
Vol 48-49 ◽  
pp. 757-766
Author(s):  
Yu Cai Zhou ◽  
Shao Jun Liu ◽  
Ming Hui Huang ◽  
Yi Deng ◽  
Jun Duan

The dynamic model of the synchronous balancing system of huge-scale hydraulic press was set up based on analyzing of force acted on 800MN huge scale hydraulic press’s moving beam .A self-tuning PID controller was designed and simulated by using the MATLAB fuzzy logic too1.The simulation result shows that it is very effective to overcome the eccentric load and parameter variety ,in additon ,in order to check the real control efficency , The related experiments were carried on the 315T experimental test special-purpose press as well as simulation anylyzing ,which was built for 800MN huge scale hydraulic press’s design and anylyzing.The results both show that the hydraulic press’s synchronization system with the fuzzy self-tuning PID controller has a slight overshoot,rapid response and high accuracy.


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