Investigation on solid particle erosion behavior of date palm leaf fiber- reinforced polyvinyl pyrrolidone composites

2015 ◽  
Vol 30 (7) ◽  
pp. 1003-1016 ◽  
Author(s):  
Jyoti R Mohanty

The present investigation reports about the solid particle erosion behavior of randomly oriented short date palm leaf (DPL) fiber-reinforced polyvinyl pyrrolidone composites. The erosion rates of these composites have been evaluated at different impingement angles (15–90°) and impact velocities (48–109 m/s). The neat polyvinyl pyrrolidone shows maximum erosion rate at 30° impingement angle, whereas, PVA/DPL composites exhibit maximum erosion rate at 45° impingement angle irrespective of fiber loading showing semi-ductile behavior. Erosion efficiency ( η) values (2.83–15.29%) indicate micro-ploughing and micro-cutting as dominant wear mechanisms. The morphology of eroded surfaces was examined by scanning electron microscopy. Possible erosion mechanisms are discussed.

2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Jyoti R. Mohanty ◽  
Sankar N. Das ◽  
Harish C. Das ◽  
Tapan K. Mahanta ◽  
Sataya B. Ghadei

Solid particle erosion behavior of short date palm leaf (DPL) fiber reinforced polyvinyl alcohol (PVA) composite has been studied using silica sand particles (200 ± 50 μm) as an erodent at different impingement angles (15–90°) and impact velocities (48–109 m/s). The influence of fiber content (wt% of DPL fiber) on erosion rate of PVA/DPL composite has also been investigated. The neat PVA shows maximum erosion rate at 30° impingement angle whereas PVA/DPL composites exhibit maximum erosion rate at 45° impingement angle irrespective of fiber loading showing semiductile behavior. The erosion efficiency of PVA and its composites varies from 0.735 to 16.289% for different impact velocities studied. The eroded surfaces were observed under scanning electron microscope (SEM) to understand the erosion mechanism.


2019 ◽  
Vol 71 (2) ◽  
pp. 242-252 ◽  
Author(s):  
Vineet Shibe ◽  
Vikas Chawla

PurposeThis paper aims to perform the solid particle erosion studies in simulated coal-fired boiler conditions with a view to compare the erosion behavior of two different types of detonation gun (D-Gun) sprayed cermet coating powders, that is, WC-12%Co and Cr3C2-25%NiCr on ASTM A36 steel and bare (uncoated) ASTM A36 steel.Design/methodology/approachErosion studies were performed using an air jet erosion test rig at impingement angles of 45°, 60° and 90°. During the erosion studies weight loss, erosion rates in terms of volume loss (mm3/g) and measurement of erosion profiles were determined using optical profilometer.FindingsBoth cermet coatings had successfully protected the ASTM A36 steel from erosion at impingement angles of 45°, 60° and 90°. In the case of bare ASTM A36 steel, the erosion rates were maximal at an impingement angle of 45° and minimal at an impingement angle of 90°, thus depicting the peculiar erosion behavior of ductile materials. WC-12%Co coated specimens exhibited erosion behavior that is closer to the behavior of ductile materials. Cr3C2-25%NiCr coated specimens exhibited the maximum erosion rate at an impingement angle of 90° and minimum at an impingement angle of 45°, hence depicting the typical behavior of brittle materials.Practical implicationsIt is expected that these results will contribute to the improvement of erosion resistance of induced draft fans, by the application of D-Gun sprayed WC-12%Co and Cr3C2-25%NiCr cermet coatings.Originality/valueThis paper evaluates the solid particle erosion behavior of bare and cermet-coated ASTM A36 steel which will be helpful in choosing the suitable cermet coating for induced draft fan applications.


2021 ◽  
pp. 152808372110642
Author(s):  
Sachin Tejyan

Abrasive particle-induced erosive wear of polymeric engineering components is a major industrial issue. The research of solid particle erosion characteristics of polymeric composites becomes essential due to operational needs in dusty conditions. Nonwovens are now employed in industrial applications for polymeric composites. Nonwoven products are made from a wide range of raw materials, ranging from synthetic to natural fibers. This work finding the effect of nonwoven cotton fiber (5, 10, and 15 wt.%) loading on the physical, mechanical, and erosion wear of fixed wooden dust (4 wt.%) filled hybrid epoxy composites. Experimental results reveal improved impact strength, hardness, and compressive and tensile strength with an increment of fiber loading from 5–15 wt.%. The density of the composites was found to increase, whereas void content decreases with an increase in cotton fiber. The erosion wear of the composites has been studied using an L27 orthogonal array to assess the effects of various parameters such as fiber loading, erodent size, impact velocity, impingement angle, and stand-off distance. The erosion wear increased with impact velocity and remained highest for 60° of impingement angle. The most significant parameter affecting the erosion wear was determined as impact velocity followed by impingement angle. Surface morphologies of eroded samples reveal the fiber pull-out, and fiber breakage was the prominent phenomenon for the erosion wear of the evaluated composites.


Author(s):  
Bijan Mohammadi ◽  
AmirSajjad Khoddami

Solid particle erosion is one of the main failure mechanisms of a compressor blade. Thus, characterization of this damage mode is very important in life assessment of the compressor. Since experimental study of solid particle erosion needs special methods and equipment, it is necessary to develop erosion computer models. This study presents a coupled temperature–displacement finite element model to investigate damage of a compressor blade due to multiple solid particles erosion. To decrease the computational cost, a representative volume element technique is introduced to simulate simultaneous impact of multiple particles. Blade has been made of Ti-6Al-4V, a ductile titanium-based alloy, which is impacted by alumina particles. Erosion finite element modeling is assumed as a micro-scale impact problem and Johnson–Cook constitutive equations are used to describe Ti-6Al-4V erosive behavior. In regard to a wide variation range in thermal conditions all over the compressor, it is divided into three parts (first stages, middle stages, and last stages) in which each part has an average temperature. Effective parameters on erosive behavior of the blade alloy, such as impact angle, particles velocity, and particles size are studied in these three temperatures. Results show that middle stages are the most critical sites of the compressor in terms of erosion damage. An exponential relation is observed between erosion rate and particles velocity. The dependency of erosion rate on size of particles at high temperatures is indispensable.


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