Analysis of heat transfer enhancement in microchannel by varying the height of pin fins at upstream and downstream region

2021 ◽  
pp. 095440892199297
Author(s):  
Mohammad Nawaz Khan ◽  
Munawwar Nawab Karimi
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Numerical Analysis ◽  
Pressure Drop ◽  
Thermal Performance ◽  
Full Length ◽  
Transfer Enhancement ◽  
Rectangular Microchannel ◽  
Pin Fins ◽  
Reynold’S Number

In this study, a numerical analysis of a microchannel with the different configuration of varying height of pin fins entrenched at the bottom of the channel base wall has been carried out. Five different configurations of pin fins arrangement which are considered in this study are, Case 1(Full length fins in complete microchannel), Case 2(Full length fins at the upstream), Case 3(Full length fins at the downstream), Case 4(Full length fin at the center of microchannel), Case 5(Full length fins at the inlet and exit of microchannel) and the results of these five cases are compared with the plain rectangular microchannel. In this investigation, deionized ultra-filtered water is used and Reynold’s number is ranging from 150 to 350. Results reveals that the highest Nusselt number is achieved by case 2 at a lesser value of Reynold’s number while by case 5 at higher Reynold’s number and the lowest pressure drop is occurring in case 4. The overall thermal performance of case 2 beats the corresponding cases.

Heat Transfer Enhancement in a Rectangular (AR = 3:1) Channel With V-Shaped Dimples

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Liquid Crystal ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Thermal Performance ◽  
Secondary Flows ◽  
Transfer Enhancement ◽  
Reduced Pressure

An alternative to ribs for internal heat transfer enhancement of gas turbine airfoils is dimpled depressions. Relative to ribs, dimples incur a reduced pressure drop, which can increase the overall thermal performance of the channel. This experimental investigation measures detailed Nusselt number ratio distributions obtained from an array of V-shaped dimples (δ/D = 0.30). Although the V-shaped dimple array is derived from a traditional hemispherical dimple array, the V-shaped dimples are arranged in an in-line pattern. The resulting spacing of the V-shaped dimples is 3.2D in both the streamwise and spanwise directions. A single wide wall of a rectangular channel (AR = 3:1) is lined with V-shaped dimples. The channel Reynolds number ranges from 10,000–40,000. Detailed Nusselt number ratios are obtained using both a transient liquid crystal technique and a newly developed transient temperature sensitive paint (TSP) technique. Therefore, the TSP technique is not only validated against a baseline geometry (smooth channel), but it is also validated against a more established technique. Measurements indicate that the proposed V-shaped dimple design is a promising alternative to traditional ribs or hemispherical dimples. At lower Reynolds numbers, the V-shaped dimples display heat transfer and friction behavior similar to traditional dimples. However, as the Reynolds number increases to 30,000 and 40,000, secondary flows developed in the V-shaped concavities further enhance the heat transfer from the dimpled surface (similar to angled and V-shaped rib induced secondary flows). This additional enhancement is obtained with only a marginal increase in the pressure drop. Therefore, as the Reynolds number within the channel increases, the thermal performance also increases. While this trend has been confirmed with both the transient TSP and liquid crystal techniques, TSP is shown to have limited capabilities when acquiring highly resolved detailed heat transfer coefficient distributions.

Enhancement of Heat Transfer over Spatial Stationary and Moving Sinusoidal Wavy Wall: A Numerical Analysis

2012 ◽  
Vol 326-328 ◽  
pp. 341-347 ◽  
Author(s):  
Prashant Kumar ◽  
Frédéric Topin ◽  
Lounes Tadrist
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Numerical Analysis ◽  
Pressure Drop ◽  
Standing Waves ◽  
Wavy Wall ◽  
Transfer Enhancement ◽  
Enhancement Of Heat Transfer ◽  
Stationary Wall

Heat transfer phenomena are numerically studied with standing waves inside the tubes for stationary and moving sinusoidal wavy walls. Effects of spatial wavelengths (= 1/2, 2/3, 1 and 2 mm), Reynolds number (1-120), frequency (0-60 Hz) and amplitude (1%-20% of tube diameter, d) on heat transfer and pressure drop are studied. For stationary wall case, upon increasing the number of sine waves, the Nusselt number starts to decrease; the associated pressure drop and friction factor increases very rapidly at highest value of amplitude. Heat transfer enhancement characteristics on a moving sinusoidal wavy-walled tube with imposed frequency (0

Heat Transfer Enhancement in a Rectangular (AR=3:1) Channel With V-Shaped Dimples

2011 ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Liquid Crystal ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Thermal Performance ◽  
Secondary Flows ◽  
Transfer Enhancement ◽  
Reduced Pressure

An alternative to ribs for internal heat transfer enhancement of gas turbine airfoils is dimpled depressions. Relative to ribs, dimples incur a reduced pressure drop, which can increase the overall thermal performance of the channel. This experimental investigation measures detailed Nusselt number ratio distributions obtained from an array of V-shaped dimples (δ / D = 0.30). Although the V-shaped dimple array is derived from a traditional hemispherical dimple array, the V-shaped dimples are arranged in an in-line pattern. The resulting spacing of the V-shaped dimples is 3.2D in both the streamwise and spanwise directions. A single wide wall of a rectangular channel (AR = 3:1) is lined with V-shaped dimples. The channel Reynolds number ranges from 10,000–40,000. Detailed Nusselt number ratios are obtained using both a transient liquid crystal technique and a newly developed transient temperature sensitive paint (TSP) technique. Therefore, the TSP technique is not only validated against a baseline geometry (smooth channel), but it is also validated against a more established technique. Measurements indicate that the proposed V-shaped dimple design is a promising alternative to traditional ribs or hemispherical dimples. At lower Reynolds numbers, the V-shaped dimples display heat transfer and friction behavior similar to traditional dimples. However as the Reynolds number increases to 30,000 and 40,000, secondary flows developed in the V-shaped concavities further enhance the heat transfer from the dimpled surface (similar to angled and V-shaped rib induced secondary flows). This additional enhancement is obtained with only a marginal increase in the pressure drop. Therefore, as the Reynolds number within the channel increases, the thermal performance also increases. While this trend has been confirmed with both the transient TSP and liquid crystal techniques, TSP is shown to have limited capabilities when acquiring highly resolved detailed heat transfer coefficient distributions.

Experimental Study on Flow Behavior and Heat Transfer Enhancement with Distinct Dimpled Gas Turbine Blade Internal Cooling Channel

2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Thermal Performance ◽  
Diameter Ratio ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.

Heat Transfer and Pressure Loss Characteristics of Pin-Fins With Different Shapes in a Wide Channel

2017 ◽  
Author(s):  
Jin Xu ◽  
Jiaxu Yao ◽  
Pengfei Su ◽  
Jiang Lei ◽  
Junmei Wu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Thermal Performance ◽  
Pressure Loss ◽  
Bottom Surface ◽  
Number Range ◽  
Pin Fin ◽  
Nominal Diameter ◽  
Pin Fins

Convective heat transfer enhancement and pressure loss characteristics in a wide rectangular channel (AR = 4) with staggered pin fin arrays are investigated experimentally. Six sets of pin fins with the same nominal diameter (Dn = 8mm) are tested, including: Circular, Elliptic, Oblong, Dropform, NACA and Lancet. The relative spanwise pitch (S/Dn = 2) and streamwise pitch (X/Dn = 4.5) are kept the same for all six sets. Same nominal diameter and arrangement guarantee the same blockage area in the channel for each set. Reynolds number based on channel hydraulic diameter is from 10000 to 70000 with an increment of 10000. Using thermochromic liquid crystal (R40C20W), heat transfer coefficients on bottom surface of the channel are achieved. The obtained friction factor, Nusselt number and overall thermal performance are compared with the previously published data from other groups. The averaged Nusselt number of Circular pin fins is the largest in these six pin fins under different Re. Though Elliptic has a moderate level of Nusselt number, its pressure loss is next to the lowest. Elliptic pin fins have pretty good overall thermal performance in the tested Reynolds number range. When Re>40000, Lancet has a same level of performance as Circular, but its pressure loss is much lower than Circular. These two types are both promising alternative configuration to Circular pin fin used in gas turbine blade.

A Numerical Study of the Thermal Performance of Two Stationary Insert Designs in Internal Compressible Flows

2009 ◽  
Author(s):  
Emad Y. Tanbour ◽  
Ramin K. Rahmani
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Forced Convection ◽  
Thermal Performance ◽  
Compressible Flows ◽  
Convection Heat Transfer ◽  
Convection Heat ◽  
Transfer Enhancement ◽  
Stationary Heat Transfer

Enhancement of the natural and forced convection heat transfer has been the subject of numerous academic and industrial studies. Air blenders, mechanical agitators, and static mixers have been developed to increase the forced convection heat transfer rate in compressible and incompressible flows. Stationary inserts can be efficiently employed as heat transfer enhancement devices in the natural convection systems. Generally, a stationary heat transfer enhancement insert consists of a number of equal motionless segments, placed inside of a pipe in order to control flowing fluid streams. These devices have low maintenance and operating costs, low space requirements and no moving parts. A range of designs exists for a wide range of specific applications. The shape of the elements determines the character of the fluid motion and thus determines thermal effectiveness of the insert. There are several key parameters that may be considered in the design procedure of a heat transfer enhancement insert, which lead to significant differences in the performance of various designs. An ideal insert, for natural conventional heat transfer in compressible flow applications, provides a higher rate of heat transfer and a thermally homogenous fluid with minimized pressure drop and required space. To choose an insert for a given application or in order to design a new insert, besides experimentation, it is possible to use Computational Fluid Dynamics to study the insert performance. This paper presents the outcomes of the numerical studies on industrial stationary heat transfer enhancement inserts and illustrates how a heat transfer enhancement insert can improve the heat transfer in buoyancy driven compressible flows. Using different measuring tools, thermal performance of two different inserts (twisted and helix) are studied. It is shown that the helix design leads to a higher rate of heat transfer, while causes a lower pressure drop in the flowfield, suggesting the insert effectiveness is higher for the helix design, compared to a twisted plate.

Effect of Groove Dimension on Thermal Performance of Turbulent Fluid Flow in Internally Grooved Tube

2016 ◽  
Author(s):  
Sogol Pirbastami ◽  
Samir Moujaes
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Pressure Drop ◽  
Kinetic Energy ◽  
Turbulent Flow ◽  
Friction Factor ◽  
Turbulent Kinetic Energy ◽  
Thermal Performance ◽  
Tube Length ◽  
Pitch Length

A Computational Fluid Dynamics (CFD) study of heat enhancement in helically grooved tubes was carried out by using a 3-dimensional simulation with the STARCCM+ simulation package software. The k-ε model selected for turbulent flow simulation and the governing equations were solved by using the finite volume method. Geometric models of the current study include 3 rectangular grooved tubes with different groove width (w) and depth (e) which varies from 0.2 mm to 0.6 mm for the same tube length of 2.0m and diameter of 7.1 mm. The simulations were performed in the Reynolds number (Re) range of 4000–10000 with a uniform wall heat flux of 3150 w/m2 applied as a boundary condition on the surface of each tube. The purpose of this research is to investigate the effect of different groove dimensions on the thermal performance and pressure drop of water inside the grooved tubes and clarify the structural nature of the flow in regards to flow swirl and turbulent kinetic energy distributions. It was found that the highest performance belongs to the groove with these dimensions (w = 0.2 mm and e = 0.2 mm) which was considered for further study. Then, for these same groove dimensions four pitch size to tube diameter (p/D) ratios ranging from 1 to 18 were simulated for the same 2.0 m length tube. The results for Nusselt number (Nu) and friction factor (f) showed that by increasing the (p/D) ratio both the Nu numbers and the friction factors (f) values decrease. With a smaller pitch length (p) the turbulence intensity generated by the internal groove was also found to increase. The physical behavior of the turbulent flow and heat transfer characteristics were observed by contour plots which showed an increasing swirl flow and turbulent kinetic energy as p/D decreases. With an increase of the Nu number for smaller p/D ratio, a penalty of a higher pressure drop was obtained. The results were validated with a previous experimental work and the average error between the experimental and CFD Nu numbers and f were 13% and 8% respectively. A higher level of turbulent kinetic energy is observed near the grooves, as compared to the smooth areas of the pipe surface away from the grooves, which are expected to lead to higher levels of heat transfer. The effect of pitch length (p) on the flow pattern were plotted by streamlines along the tubes, by decreasing the pitch size (p/D ratio) an increase in the swirl is noticed as evidenced by the plots of the path lines. Finally, empirical correlations for Nusselt number and friction factor were provided as a function of p/D and Re number. This study indicates that the incorporation of the internal groove, of particular dimensions, can lead to an improvement of performance in heat exchanger devices. A limited variation of the groove dimensions was conducted and it was found that the values of Nu and f do not improve with an increase of (w) nor with that of (e) from 0.2–0.6 mm.

Numerical investigation of fluid flow structure and heat transfer in a passage with continuous and truncated V-shaped ribs

2015 ◽  
Vol 25 (1) ◽  
pp. 171-189 ◽  
Author(s):  
Shian Li ◽  
Gongnan Xie ◽  
Bengt Sunden
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Fluid Flow ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Thermal Performance ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Content Type ◽  
Flow And Heat Transfer

Purpose – The employment of continuous ribs in a passage involves a noticeable pressure drop penalty, while other studies have shown that truncated ribs may provide a potential to reduce the pressure drop while keeping a significant heat transfer enhancement. The purpose of this paper is to perform computer-aided simulations of turbulent flow and heat transfer of a rectangular cooling passage with continuous or truncated 45-deg V-shaped ribs on opposite walls. Design/methodology/approach – Computational fluid dynamics technique is used to study the fluid flow and heat transfer characteristics in a three-dimensional rectangular passage with continuous and truncated V-shaped ribs. Findings – The inlet Reynolds number, based on the hydraulic diameter, is ranged from 12,000 to 60,000 and a low-Re k-e model is selected for the turbulent computations. The local flow structure and heat transfer in the internal cooling passages are presented and the thermal performances of the ribbed passages are compared. It is found that the passage with truncated V-shaped ribs on opposite walls provides nearly equivalent heat transfer enhancement with a lower (about 17 percent at high Reynolds number of 60,000) pressure loss compared to a passage with continuous V-shaped ribs or continuous transversal ribs. Research limitations/implications – The fluid is incompressible with constant thermophysical properties and the flow is steady. The passage is stationary. Practical implications – New and additional data will be helpful in the design of ribbed passages to achieve a good thermal performance. Originality/value – The results imply that truncated V-shaped ribs are very effective in improving the thermal performance and thus are suggested to be applied in gas turbine blade internal cooling, especially at high velocity or Reynolds number.

Numerical Analysis of Flow Structure and Heat Transfer Characteristics in Dimpled Channels With Secondary Protrusions

2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Yonghui Xie ◽  
Zhongyang Shen ◽  
Di Zhang ◽  
Phillip Ligrani
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Numerical Analysis ◽  
Thermal Performance ◽  
The Other ◽  
Combination Effect ◽  
Enhancement Ratio ◽  
Heat Transfer Characteristics ◽  
Transfer Rates ◽  
Heat Transfer Augmentation

Dimple structure is an effective heat transfer augmentation approach on coolant channel due to its advantage on pressure penalty. The implication of secondary protrusion, which indicates protrusion with smaller dimension than dimple, will intensify the Nusselt number Nu inside dimple cavity without obvious extra pressure penalty. The objective of this study is to numerically analyze the combination effect of dimples and secondary protrusion. Different protrusion–dimple configurations including protrusion print-diameter Dp, protrusion–dimple gap P, and staggered angle α are investigated. From the results, it is concluded that the implication of secondary protrusion will considerably increase the heat transfer rates inside dimple cavity. Cases 4 and 6 possess the highest Nusselt number enhancement ratio Nu/Nu0 reaching up to 2.1–2.2. The additional pressure penalty brought by the protrusion is within 15% resulting in total friction ratio f/f0 among the range of 1.9–2.1. Dimpled channels with secondary protrusions possess higher thermal performance factor TP, defined as (Nu/Nu0)/(f/f0)1/3, among which cases 4 and 6 are the optimal structures. Besides this, the TP of protrusion–dimple channels are comparable to the other typical heat transfer devices, and higher TP can be speculated after a more optimal dimple shape or combination with ribs and fins.

Experimental Investigations on Heat Transfer Enhancement in a Horizontal Tube Using Converging and Diverging Conical Strip Inserts

2014 ◽  
Vol 592-594 ◽  
pp. 1590-1595 ◽  
Author(s):  
Naga Sarada Somanchi ◽  
Sri Rama R. Devi ◽  
Ravi Gugulothu
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Pressure Drop ◽  
Turbulent Flow ◽  
Heat Transfer Enhancement ◽  
Friction Factor ◽  
Working Fluid ◽  
Experimental Investigations ◽  
Transfer Enhancement ◽  
Enhancement Of Heat Transfer

The present work deals with the results of the experimental investigations carried out on augmentation of turbulent flow heat transfer in a horizontal circular tube by means of tube inserts, with air as working fluid. Experiments were carried out initially for the plain tube (without tube inserts). The Nusselt number and friction factor obtained experimentally were validated against those obtained from theoretical correlations. Secondly experimental investigations using three kinds of tube inserts namely Rectangular bar with diverging conical strips, Rectangular bar with converging conical strips, Rectangular bar with alternate converging diverging conical strips were carried out to estimate the enhancement of heat transfer rate for air in the presence of inserts. The Reynolds number ranged from 8000 to 19000. In the presence of inserts, Nusselt number and pressure drop increased, overall enhancement ratio is calculated to determine the optimum geometry of the tube insert. Based on experimental investigations, it is observed that, the enhancement of heat transfer using Rectangular bar with converging and diverging conical strips is more effective compared to other inserts. Key words: Heat transfer, enhancement, turbulent flow, conical strip inserts, friction factor, pressure drop.

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