Research on Residual Stress Distribution in Different Areas of Laser-MAG Arc Hybrid Welding by Numerical Simulation

In this research, through experiments and numerical simulations, the residual stress distribution of the top and bottom surfaces of the laser (TruDisk16002)-arc (MAG) hybrid welding seam and the weld cross-section are studied. The results show that when the arc power is 6.5KW and the laser power is 7.5KW, the weld is formed well. The residual stress on the bottom surface near the weld is higher than that on the top surface. The laser zone in the center of the weld has the largest residual stress, the arc zone is smaller, and the mixed zone is the smallest. The laser zone has the largest residual stress at the fusion line and the heat-affected zone, followed by the mixed zone, and the arc zone is the smallest. followed by the mixed zone, and the arc zone has the smallest.

Aerodynamic effects of a folding wingtip to increase take-off, landing and cruise performance.

The main purpose of a folding wing tip is to allow aerodynamically efficient high aspect ratio wing. To allow a wing tip to move in flight is to alleviate the loads and achieve lower wing weight or enable wing span to maximize. Thus reduces the induced drag and improve fuel efficiency. The folding wing tip may include spring devices in order to provide an additional gust loads alleviation ability in flight. A wing without a winglet produces wingtip vortices which increases drag as the air from the bottom surface of the wing (high pressure) tries to move to the upper surface (low pressure). To avoid this and have less vortices a winglet is used, around which the flow is same on both surfaces. A folding wingtip can be set at an angle of 0° to have maximum cruise performance and aspect ratio. If the wingtip is set in the range of 15°-50° it can increase lift during take-off. This folding wingtip can access any airport in the world because if it is folded at an angle of 90°, it can meet the gate requirements and restrictions of any airport. To study the performance of this mechanism, the wing tip was designed by using CATIA V5 software. The analysis of the wingtip at different angle of attacks was done using ANSYS and XFLR 5 softwares.

High-Efficiency Broadband Planar Array Antenna with Suspended Microstrip Slab for X-Band SAR Onboard Small Satellites

In this paper, a high efficiency broadband planar array antenna is developed at X-band for synthetic aperture radar (SAR) on small satellites. The antenna is based on a multi-layer element structure consisting of two dielectric substrates made of Taconic TLY-5 and three copper layers (i.e., the parasitic patch (top layer), the active patch (middle layer), and the ground plane (bottom layer)). The parasitic patch resides on the bottom surface of the upper TLY-5 substrate while the active patch is printed on the top surface of the lower substrate. A Rohacell foam material is sandwiched between the top layer and the middle layer to separate the two dielectric substrates in order to achieve high directivity, wideband, and to keep the antenna weight to a minimum as required by the SAR satellite application. To satisfy the required size of the antenna panel for the small SAR satellite, an asymmetric corporate feeding network (CFN) is designed to feed a 12 × 16 planar array antenna. However, it was determined that the first corporate feed junction at the center of the CFN, where higher amplitudes of the input signal are located, contributes significantly to the leaky wave emission, which degrades the radiation efficiency and increases the sidelobe level. Thus, a suspended microstrip slab, which is simply a wide and long microstrip line, is designed and positioned on the top layer directly above that feed junction to prevent the leaky waves from radiating. The experimental results of the antenna show good agreement with the simulated ones, achieving an impedance bandwidth of 12.4% from 9.01 to 10.20 GHz and a high gain above 28 dBi. The antenna efficiency estimated from the gain and directivity eclipses 51.34%.

Effect of Scraper Geometry on Scraping HAP/ZrO2 Slurry in Digital Light Processing

Digital light processing (DLP) can be used to form HAP/ZrO2 mixed ceramic slurry. In the printing technology, the scraper geometry has an important effect on the scraping process; thus, it is necessary to conduct analysis. A modified lattice Boltzmann method (LBM) is proposed to conduct the numerical simulations according to the non-Newtonian behavior of the slurry. The Cross behavior of the slurry is viewed as a special external force; then, the traditional LBM including the true external force can be utilized effectively. The triangle, rectangle, trapezium, and rounded rectangle are the main considered section geometries of the scraper. When the flow velocity is set to 0.1 m/s, the results show that the maximum velocity occurs near the bottom surface of the scraper. In four situations, the velocity peak of the triangle case is 0.6270 m/s, which is the maximum, and much larger than the flow velocity of 0.1 m/s. The velocity peak of the rectangle case is 0.0466 m/s, which is the minimum. Although the velocity peak of the rounded rectangle case is 0.0556 m/s, the second velocity peak is 0.0465 m/s; the difference is smaller than that of the rectangle case. In addition, the streamlines figures show that the sharp corner leads to the obvious velocity change. In summary, the rounded rectangle is considered to be more suitable for scraping the HAP/ZrO2 mixed slurry.

Potential technological solution for sampling the bottom sediments of the subglacial lake Vostok: relevance and formulation of investigation goals

The subglacial Lake Vostok in Antarctic is a unique natural phenomenon, its comprehensive study involves sampling of water and bottom surface rocks. For further study of the lake, it is necessary to drill a new access well and develop environmentally safe technologies for its exploration. This article discusses existing and potential technologies for sampling bottom surface rocks of subglacial lakes. All these technologies meet environmental safety requirements and are conducive for sampling. The authors have proposed an alternative technology, using a walking device, which, due to its mobility, enables selective sampling of rocks across a large area from a single access well. The principal issues, related to the implementation of the proposed technology, are investigated within this article. This report is prepared by a team of specialists with many years of experience in drilling at the Vostok Station in Antarctic and in experimental work on the design of equipment and non-standard means of mechanization for complicated mining, geological and climatic conditions.

Fabrication of Microgrooves by Synchronous Hybrid Laser and Shaped Tube Electrochemical Milling

The fabrication of deep microgrooves has become an issue that needs to be addressed with the introduction of difficult-to-cut materials and ever-increasing stringent quality requirements. However, both laser machining and electrochemical machining could not fulfill the requirements of high machining efficiency and precision with good surface quality. In this paper, laser and shaped tube electrochemical milling (Laser-STEM) were initially employed to fabricate microgrooves. The mechanisms of the Laser-STEM process were studied theoretically and experimentally. With the developed experimental setup, the influences of laser power and voltage on the width, depth and bottom surface roughness of the fabricated microgrooves were studied. Results have shown a laser power of less than 6 W could enhance the electrochemical machining rate without forming a deep kerf at the bottom during Laser-STEM. The machining accuracy or localization of electrochemicals could be improved with laser assistance, whilst the laser with a high-power density would deteriorate the surface roughness of the bottom machining area. Experimental results have proved that both the machining efficiency and the machining precision can be enhanced by synchronous laser-assisted STEM, compared with that of pure electrochemical milling. The machining side gap was decreased by 62.5% while using a laser power of 6 W in Laser-STEM. The laser-assistance effects were beneficial to reduce the surface roughness of the microgrooves machined by Laser-STEM, with the proper voltage. A laser power of 3 W was preferred to obtain the smallest surface roughness value. Additionally, the machining efficiency of layer-by-layer Laser-STEM can be improved utilizing a constant layer thickness (CLT) mode, while fabricating microgrooves with a high aspect ratio. Finally, microgrooves with a width of 1.79 mm, a depth of 6.49 mm and a surface roughness of 2.5 μm were successfully fabricated.

Mechanical Properties of Full-Scale Prestressed Concrete Beams with Thin Slab after Exposure to Actual Fire

To provide an effective basis and reference for applications of prestressed concrete thin-slab beams after a bridge fire, methods and principles of fire-resistant design, repair, and reinforcement of such beams were discussed. Taking a simple supported and continuous girder bridge of an expressway in service as a sample, appearance testing and nondestructive testing of the internal structure were carried out. Four representative full-scale prestressed concrete beams were selected. Through the comparative test of the ultimate bearing capacity of such beams, the laws of the deflection deformation, strain distribution, crack formation, and crack development were obtained. By combining with the finite element simulation and theoretical analysis, the ultimate bearing capacity, complex mechanical characteristics, and breakage feature and failure mechanism of such beams were studied. It was indicated by the results the following: (1) Prestress loss will cause height reduction of the concrete shear zone, which is one of the main reasons why the bending-shearing failure of such beams happened before the pure bending failure. (2) Under certain operating loads, brittle fracture is more likely to occur on the bottom surface of such beams when directly exposed to fire. (3) The bursting and spalling depth of concrete after being exposed to fire can be used as the characteristic parameters for the rapid identification of the bottom surface of such after-fire beams.