Numerical investigation of the effects of splitter blade deflection on the pressure pulsation in a low specific speed centrifugal pump

Author(s):  
Jinfeng Zhang ◽  
Guidong Li ◽  
Jieyun Mao ◽  
Shouqi Yuan ◽  
Yefei Qu ◽  
...  

A combination of experimental and numerical simulation was carried out to analyze the influences of the splitter blade deflection on the performance and pressure fluctuation in low specific speed pumps with and without splitter blades under different flow rates. Performance experiments and particle image velocimetry (PIV) tests were performed to verify the results of the numerical calculation. Several monitoring points were placed in the calculation model pump to collect the pressure fluctuation signals, which were processed by Fast Fourier Transform to obtain the frequency results for further analysis. In addition, turbulence intensity and relative velocity distribution were also analyzed in the regions of the impeller and volute. The results showed that compared with a prototype without a splitter blade and the splitter blade schemes, the maximum pressure pulsation amplitudes are the lowest at different monitoring points of the model pump when the splitter blade deflects to the suction side of the main blade. The variation of pressure pulsation amplitude in this scheme is relatively stable with the change of flow rates compared with other schemes. Furthermore, the impeller scheme with an appropriate deflection of the splitter blade has the lowest turbulence intensity and optimal relative velocity distribution in the main flow passage. Therefore, this paper proposes a reference scheme of the impeller with the splitter blade to effectively decrease the predominate pressure pulsation amplitude.

Author(s):  
Jinfeng Zhang

Abstract A combination of experimental and numerical simulation was carried out to analyze influence of trailing edge position of splitter blade on the pressure fluctuation in low specific pumps with and without splitter blades under different flow rates. Performance experiments and PIV tests were performed to verify the results of numerical calculation. Several monitor points were placed in the calculation model pump to collect the pressure fluctuation signals, which were processed by Fast Fourier Transform to obtain the frequency results for further analysis. Besides, turbulence intensity and relative velocity distribution were also analyzed in regions of impeller and volute. The results showed that compared with prototype without splitter blade and the splitter blade schemes, when the trailing edge of splitter blade deviates to the suction side of main blade, the maximum pressure pulsation amplitudes are the lowest at different monitoring points of model pump. And the variation of pressure pulsation amplitude in this scheme is relatively stable with the change of flow rates compared with other schemes. Furthermore, the splitter blade scheme with an appropriate trailing edge position has the lowest average turbulence intensity and optimal relative velocity distribution in main flow passage component. Therefore, this paper proposes a reference scheme of the trailing edge position of the splitter blade to effectively decrease predominate pressure pulsation amplitude.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Bo Gao ◽  
Ning Zhang ◽  
Zhong Li ◽  
Dan Ni ◽  
MinGuan Yang

The blade trailing edge profile is of crucial importance for the performance and pressure pulsations of centrifugal pumps. In the present study, numerical investigation is conducted to analyze the effect of the blade trailing edge profile influencing the performance and unsteady pressure pulsations in a low specific speed centrifugal pump. Five typical blade trailing edges are analyzed including original trailing edge (OTE), circle edge (CE), ellipse on pressure side (EPS), ellipse on suction side (ESS), and ellipse on both sides (EBS). Results show that the well-designed blade trailing edges, especially for the EPS and EBS profiles, can significantly improve the pump efficiency. Pressure amplitudes at fBPF and 2fBPF are together calculated to evaluate the influence of the blade trailing edge profile on pressure pulsations. The EPS and EBS profiles contribute obviously to pressure pulsations reduction. In contrast, the CE and ESS profiles lead to increase of pressure pulsation amplitude compared with the OTE pump. Vorticity distribution at the blade trailing edge demonstrates that the EPS and EBS profiles have an effective impact on reducing vortex intensity at the blade trailing edge. Consequently, rotor–stator interaction could be attenuated leading to lower pressure pulsation amplitude. It is thought to be the main reason of pressure pulsations reduction obtained with the proper modified blade trailing edges. The results would pave the way for further optimization of the blade trailing edge profile.


Author(s):  
Dong Liang ◽  
Zhao Yuqi ◽  
Liu Houlin ◽  
Dai Cui ◽  
Gradov D Vladimirovich ◽  
...  

In this research, super-low specific speed centrifugal pump ( ns = 25, Chinese units: ns = 3.6 nQ1/2/ H3/4) is studied. The effect of the front streamline wrapping angles variation (135°, 139° and 145°) of the turbine on energy performance is considered. The pressure pulsation, interior and exterior noise characteristics and the performance of the impeller are thoroughly evaluated both experimentally and numerically. The pump has been modeled by means of computational fluid dynamics code of commercial software ANSYS CFX 11.0 to estimate energy performance and pressure pulsation. Boundary element method and finite element method are used to investigate the interior and exterior noise characteristics of the centrifugal pump by varying the front sweep angle. The front sweep angle variation was found to have insignificant influence on centrifugal pump performance characteristics. However, it influences fluid hydrodynamics around the volute tongue. In addition, the decreasing of the front streamline sweep angle slightly reduces the sound pressure level for the exterior acoustics, but the radiation distribution of the acoustic field does not change. In its turn, the modified trailing edge of the blades can reduce the peak value of the superposition decreasing the pressure pulsations at the blade passing frequency and its harmonic frequencies.


Author(s):  
Can Kang ◽  
Ning Mao ◽  
Chen Pan ◽  
Yang Zhu ◽  
Bing Li

A low-specific-speed centrifugal pump equipped with long and short blades is studied. Emphasis is placed on the pump performance and inner flow characteristics at low flow rates. Each short blade is intentionally shifted towards the back surface of the neighboring long blade, and the outlet parts of the short blades are uniformly shortened. Unsteady numerical simulation is conducted to disclose inner flow patterns associated with the modified design. Thereby, a comparison is enabled between the two schemes featured by different short blades. Both practical operation data and numerical results support that the deviation and cutting of the short blades can eliminate the positive slope of pump head curve at low flow rates. Therefore, the modification of short blades improves the pump operation stability. Due to the shortening of the outlet parts of the short blades, velocity distributions between impeller outlet and radial diffuser inlet exhibit explicitly altered circumferential flow periodicity. Pressure fluctuations in the radial diffuser are complex in terms of diversified periodicity and amplitudes. Flow rate influences pressure fluctuations in the radial diffuser considerably. As flow rate decreases, the regularity of the orbit of hydraulic loads exerted upon the impeller collapses while hydraulic loads exerted upon the short blades remain circumferentially periodic.


2018 ◽  
Vol 38 (2) ◽  
pp. 527-543 ◽  
Author(s):  
Cong Wang ◽  
Yongxue Zhang ◽  
Zhiwei Li ◽  
Ao Xu ◽  
Chang Xu ◽  
...  

To provide a comprehensive understanding of the pressure fluctuation–vortex interaction in non-cavitation and cavitation flow, in this article, the unsteady flow in an ultra-low specific-speed centrifugal pump was investigated by numerical simulation. The uncertainty of the numerical framework with three sets of successively refined mesh was verified and validated by a level of 1% of the experimental results. Then, the unsteady results indicate that the features of the internal flow and the pressure fluctuation were accurately captured in accordance with the closed-loop experimental results. The detailed pressure fluctuation at 16 monitoring points and the monitoring of the vorticity suggest that some inconsistent transient phenomena in frequency spectrums show strong correlation with the evolution of vortex, such as abnormal increasing amplitudes at the monitoring points near to the leading edge on the suction surface and the trailing edge on the pressure surface in the case of lower pressurization capacity of impeller after cavitation. Further analysis applies the relative vortex transport equation to intuitionally illustrate the pressure fluctuation–vortex interaction by the contribution of baroclinic torque, viscous diffusion and vortex convection terms. It reveals that the effect of viscous diffusion is weak when the Reynolds number is much greater than 1. Pressure fluctuation amplitude enlarges on the suction side of blade near to the leading edge due to the baroclinic torque in cavitation regions, whereas the abnormal increase of pressure fluctuation after cavitation on the pressure surface of blade approaching the trailing edge results from the vortex convection during vortices moving downstream with the decrease of available net positive suction head at the same instance.


2018 ◽  
Vol 140 (8) ◽  
Author(s):  
D. G. J. Detert Oude Weme ◽  
M. S. van der Schoot ◽  
N. P. Kruyt ◽  
E. J. J. van der Zijden

The effect of trimming of radial impellers on the hydraulic performance of low specific-speed centrifugal pumps is studied. Prediction methods from literature, together with a new prediction method that is based on the simplified description of the flow field in the impeller, are used to quantify the effect of trimming on the hydraulic performance. The predictions by these methods are compared to measured effects of trimming on the hydraulic performance for an extensive set of pumps for flow rates in the range of 80% to 110% of the best efficiency point. Of the considered methods, the new prediction method is more accurate (even for a large impeller trim of 12%) than the considered methods from literature. The new method generally overestimates the reduction in the pump head after trimming, and hence results less often in impeller trims that are too large when the method is used to determine the amount of trimming that is necessary in order to attain a specified head.


2012 ◽  
Vol 152-154 ◽  
pp. 935-939 ◽  
Author(s):  
Qiang Fu ◽  
Shou Qi Yuan ◽  
Rong Sheng Zhu

In order to study the rules of pressure fluctuation and the radial force under different positions in a centrifugal pump with low specific speed, and to find the relationship between each other, the three-dimensional ,unsteady Reynolds-averaged Navier-stokes equations with shear stress transport turbulent models were solved. The pressure fluctuation was obtained. The results showed that the pressure fluctuations were visible. The pressure fluctuations in the volute were relatively low at the design flow rate condition. The blade passing frequency dominates the pressure fluctuations, high frequency contents were found on the outlet of impeller but no high frequency information occured in casing. The radial force on the impeller was unsteady especially at the small flow rate.


2021 ◽  
Author(s):  
Chengshuo Wu ◽  
Peng Wu ◽  
Dazhuan Wu

Abstract The existence of secondary flow in the impeller brings extra energy loss and aggravates the pressure pulsation which will worsen the hydraulic and dynamic performance of the pump. In this paper, based on the forces balance in the direction perpendicular to the streamline, an optimal design method for the blade thickness of a low specific speed centrifugal pump is proposed to suppress the secondary flow in the impeller. The origin impellers with 5 and 7 cylinder blades are redesigned and the hydraulic and dynamic performance of the model pump are investigated by numerical simulation and experimental. Results show that the blade modification proposed in this paper can effectively improve the efficiency of the model pump and reduce the internal pressure pulsations. The internal flow analysis shows that the performance improvement attributes to the suppression of secondary flow in the impeller. And the entropy generation rate is introduced to measure and locate the loss in the pump. Results show that on the one hand, the suppression of secondary flow can reduce the energy loss in the pump and improve the efficiency; on the other hand, it can repress the jet wake structure at impeller outlet and alleviate the intensity of pressure pulsations.


Sign in / Sign up

Export Citation Format

Share Document