A comprehensive experimental study on tribological performance of piston ring–cylinder liner pair

Author(s):  
Zhan Liu ◽  
Fuxiang Liang ◽  
Liming Zhai ◽  
Xianghui Meng

The tribological performance of the piston ring–cylinder liner pair is affected by multiple factors. In this study, the orthogonal test method is used to comprehensively explore the influence of oil dilution, cylinder liner surface coating, and working conditions on the friction and wear of the piston ring–cylinder liner pair. The orthogonal test results show that a certain degree of oil dilution is beneficial to the performance, so the influence of oil dilution is further investigated by using the control variable method. The results show that the liner wear depth decreases first and then increases with the increase of oil dilution. Combined with the scanning electron microscope and energy dispersive X-ray spectroscopy results, it is found that the formation of tribofilm is promoted with a small amount of oil dilution under different working conditions. Meanwhile, a diamond-like carbon (DLC) coating ring and an Fe-based coating cylinder liner can significantly improve the scuffing resistance performance of the piston ring–cylinder liner pair.

2021 ◽  
Vol 66 ◽  
pp. 483-493
Author(s):  
Rita Ferreira ◽  
Rui Almeida ◽  
Óscar Carvalho ◽  
Luís Sobral ◽  
Sandra Carvalho ◽  
...  

2017 ◽  
Vol 69 (2) ◽  
pp. 276-281 ◽  
Author(s):  
Feng Zhu ◽  
Jiujun Xu ◽  
Xiaoguang Han ◽  
Yan Shen ◽  
Mei Jin

Purpose The paper aims to investigate the friction and wear properties of three surface-modified piston rings matched with a chromium-plated cylinder liner. Design/methodology/approach Samples were taken from the chromium-plated cylinder liner, Cr-Al2O3 ring, CrN ring and Mo ring. Tribo-tests were conducted on a reciprocating sliding tribometer under fully formulated engine oils. Friction coefficients and wear depths of three friction pairs were tested. Surface morphologies of cylinder liners and piston rings before and after test were analyzed. Findings Experimental results show that in the Cr-Al2O3 piston ring, scuffing occurred easily when matched with the chromium-plated cylinder liner; compared with the Mo ring, the CrN ring could decrease the wear depth of the piston ring from 2.7 to 0.2 μm, and the wear depth of cylinder liner remained; however, the friction coefficient increased from 0.113 to 0.123. The tribological performances of three surface-modified piston rings were significantly different when they matched with chromium-plated cylinder liner. Originality/value Chromium-plated cylinder liner and the three kinds of surface-modified piston rings have excellent friction and wear properties, respectively. However, according to the systematic characteristics of internal combustion (IC) engine tribology, only the appropriate cylinder liner–piston ring can improve the tribological performance of the IC engine. This paper reports the tribological performance of three surface-modified piston rings matched with a chromium-plated cylinder liner. The results can be used as reference for the design of high-power-density diesel engine.


2021 ◽  
Vol 380 ◽  
pp. 553-566
Author(s):  
Wenjing Yin ◽  
Gang Zhou ◽  
Dong Liu ◽  
Qunzhi Meng ◽  
Qian Zhang ◽  
...  

2019 ◽  
Vol 71 (4) ◽  
pp. 515-524 ◽  
Author(s):  
Venkateswara Babu P. ◽  
Ismail Syed ◽  
Satish Ben Beera

Purpose In an internal combustion engine, piston ring-cylinder liner tribo pair is one among the most critical rubbing pairs. Most of the energy produced by an internal combustion engine is dissipated as frictional losses of which major portion is contributed by the piston ring-cylinder liner tribo pair. Hence, proper design of tribological parameters of piston ring-cylinder liner pair is essential and can effectively reduce the friction and wear, thereby improving the tribological performance of the engine. This paper aims to use surface texturing, an effective and feasible method, to improve the tribological performance of piston ring-cylinder liner tribo pair. Design/methodology/approach In this paper, influence of positive texturing (protruding) on friction reduction and wear resistance of piston ring surfaces was studied. The square-shaped positive textures were fabricated on piston ring surface by chemical etching method, and the experiments were conducted with textured piston ring surfaces against un-textured cylinder liner surface on pin-on-disc apparatus by continuous supply of lubricant at the inlet of contact zone. The parameters varied in this study are area density and normal load at a constant sliding speed. A comparison was made between the tribological properties of textured and un-textured piston ring surfaces. Findings From the experimental results, the tribological performance of the textured piston ring-cylinder liner tribo pair was significantly improved over a un-textured tribo pair. A maximum friction reduction of 67.6 per cent and wear resistance of 81.6 per cent were observed with textured ring surfaces as compared to un-textured ring surfaces. Originality/value This experimental study is helpful for better understanding of the potency of positive texturing on friction reduction and wear resistance of piston ring-cylinder liner tribo pair under lubricated sliding conditions.


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