Preliminary evaluations on development of new materials for hip joint femoral head

Author(s):  
Amit Aherwar ◽  
Amar Patnaik ◽  
Marjan Bahraminasab ◽  
Amit Singh

Development and selection of a proper biomaterial with diverse properties (i.e. physical, mechanical, wear, corrosion, and many others) for hip femoral head is one of the most exigent tasks. Improper material often causes component failure during functioning. Therefore, in this study, a series of implant materials containing tungsten of different weight percentages were fabricated by high temperature vacuum casting induction furnace and the physical, mechanical, wear, and corrosion properties were examined. The proportions were varied from 0 wt% to 4 wt% in a cobalt–chromium alloy (Co–30Cr–4Mo–1Ni). The mechanical properties were tested by the micro-hardness tester and the compression testing machine, while the wear performance was analyzed through a pin-on-disc tribometer under different operating conditions at room temperature. Corrosion resistance was analyzed under NaCl solution by the electrochemical test method. Due to the conflict between the properties obtained, the Vise Kriterijumska Optimizacija Kompromisno Resenjemeaning (VIKOR) method integrated with analytic hierarchy process (AHP) was applied to choose the best material among the set of alternatives, where AHP was used to determine criteria weights, and VIKOR approach was used to rank the alternatives. From the results obtained, it was found that Co–30Cr–4Mo–1Ni implant material containing 2 wt% tungsten provides the best combination of the properties for a given application (i.e. hip femoral head).

2007 ◽  
Vol 64 (7) ◽  
pp. 469-473 ◽  
Author(s):  
Nemanja Mirkovic

Background/Aim. Elastic modulus of metal-ceramic systems determines their flexural strength and prevents damages on ceramics during mastication. Recycling of basic alloys is often a clinical practice, despite the possible effects on the quality of the future metal-ceramic dentures. This research was done to establish recasting effects of nickel-chromium and cobalt-chromium alloys on the elastic modulus of metalceramic systems in making fixed partial dentures. Methods. The research was performed as an experimental study. Six metal-ceramic samples of nickel-chromium alloy (Wiron 99) and cobalt-chromium alloy (Wirobond C) were made. Alloy residues were recycled through twelve casting generations with the addition of 50% of new alloy on the occasion of every recasting. Three- point bending test was used to determine elastic modulus, recommended by the standard ISO 9693:1999. Fracture load for damaging ceramic layer was recorded on the universal testing machine (Zwick, type 1464), with the speed of 0,05 mm/min. Results. The results of this research revealed significant differences between elasticity modules of metal-ceramic samples in every examined recycle generation. Recasting had negative effect on the elastic modulus of the examined alloys. This research showed the slight linear reduction of elastic modulus up to the 6th generation of recycling. After the 6th recycling there was a sudden fall of elastic modulus. Conclusion. Recasting of nickelchromium and cobalt-chromium alloys is not recommended because of the reduced elastic modulus of these alloys. Instead of reusing previously recasted alloys, the alloy residues should be returned to the manufacturer. .


Author(s):  
Amit Aherwar ◽  
Amit Singh ◽  
Amar Patnaik ◽  
Deepak Unune

In this study, a series of implant material containing molybdenum of different weight percentages were fabricated via high temperature vertical vacuum casting induction furnace and examined their physical, mechanical and wear properties. The mechanical properties were tested by the micro-hardness tester and the compression testing machine, while the wear performance was analyzed through a pin-on-disc tribometer under different operating conditions at room temperature. Density, hardness, compressive strength and sliding wear were considered as criterions for this study. The proportions of alternatives consist of Co-30Cr as a base material and molybdenum as an alloying element which was varied from 0 to 4wt.%. Due to the conflict between the properties obtained, the Grey relational analysis method (GRA) was applied to choose the best material among the set of alternatives. From the results obtained, it was found that Co-30Cr implant material containing 4wt.%molybdenum provides the best combination of the properties for a given application (i.e. hip femoral head).


2018 ◽  
Vol 1 (2) ◽  
pp. 81-84
Author(s):  
Dávid Miklós Kemény ◽  
Dóra Károly

Abstract Additive manufacturing (AM) is becoming increasingly important, making it possible to produce a product in a short time, to specific individual requirements, and even in the presence of the customer. This research is related to direct metal laser sintering of additive manufacturing. This new technology is increasingly being used in more sectors, for example in biomedical industry, where a damaged product can potentially endanger human life. Corrosion tests were carried out during our research. Cyclic voltammetry curves and corrosion rates were determined with a potentiostat. Two typical biocompatible implant materials were compared, a cobalt chromium alloy (powder metallurgy) and a titanium alloy (3D printed). The results will help in specifying the corrosion properties of additively manufactured materials.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Ali Sadiq Al-Ithari ◽  
Nabeel Al-Zurfi ◽  
Laith Zbbal Abd U. L. Kareem

AbstractThis work investigated reasons and factors that cause the failure due to mechanical wear (Erosion) for the inside surface of elbows and pipes used in cement transportation which manufactures from low carbon steel and finds out a method for reducing this failure. The technique of Nano-coating layers is used to coat the surface of samples with layers of nanoparticles of tungsten carbides of different thicknesses of (30, 40, and 50 μm). The test was done for these samples by placing them inside the elbow under the same operating conditions, pin on disc test. The results of the test under the same operation condition showed a decrease in erosion rate by 71% for the sample coated with 50 μm of layer, while the results of the pin on disc test showed a decrease in erosion rate by 97% for the thickness of 50 μm as this test is done under ideal testing conditions. The decrease in wear rate for elbow and pipes will increase their life work two times at least and that reduces the cost of maintenance by about 75%. The numerical simulation was also implemented to simulate the erosion profile inside the elbow, and the agreement with experimental results was 90%.


Author(s):  
J. T. Scales

Arthroplasty is a surgical procedure which provides an artificial joint. The operation should give ( a) relief from pain; ( b) a stable joint; and ( c) an improvement in function. The loss of function of a joint may be caused by injury or disease. Since 1894 there have been many attempts to restore function using various artificial materials either to separate or replace the joint surfaces, and the following is a list of the ‘milestones’ in this field: (1) The use of foils to cover the femoral head. (2) Floating joint interposition. (3) The introduction of cobalt–chromium alloy. (4) The replacement of the femoral head. (5) The use of acrylic and other plastics for implants. (6) The replacement of the acetabulum. (7) Total hip replacement. (8) The introduction of acrylic dental polymer to anchor components in bone. This paper will discuss the various materials and devices which have been used, and some of the complications which consequently have occurred.


2018 ◽  
Vol 12 (1) ◽  
pp. 987-994
Author(s):  
Moeen Hosseini Shirazi ◽  
Maryam Memarian ◽  
Marzieh Alikhasi ◽  
Somayeh Zeighami

Background: Implant placement with more than 25° angle and use of customized abutments are still challenging in implant dentistry. Also, casting is still the most commonly used method for fabrication of customized abutments. Objective: This study evaluated the effect of angulation and type of abutment (castable and cast-to) on torque loss and fracture resistance after cyclic loading. Methods: Two implants were mounted with 0 and 30° angle on a gypsum model. Castable and Cast-to abutments were casted by cobalt-chromium alloy on each implant (10 samples in 4 groups). Rotational freedom was measured by a video-measuring microscope. The reverse torque values before and after cyclic loading (500,000 cycles) were measured by a digital torque-meter. Abutments were subjected to fracture resistance test in a universal testing machine. Data were analyzed using the Kruskal Wallis, two-way ANOVA and repeated measures tests. Results: Difference between castable and cast-to abutments regarding rotational freedom was not significant. Torque loss in castable abutments was significantly greater than cast-to abutments before and after cyclic loading (P < 0.05). The effect of abutment angle on torque loss before and after cyclic loading was not significant. Conclusion: Irrespective of the abutment angle, torque loss was significantly higher in castable groups. Considering the high fracture resistance, abutment fractures were not clinically an issue.


2019 ◽  
Vol 34 (1) ◽  
pp. 190
Author(s):  
Kenneth L. Urish ◽  
Brian R. Hamlin ◽  
Anton Y. Plakseychuk ◽  
Timothy J. Levison ◽  
Steven Kurtz ◽  
...  

2017 ◽  
Vol 32 (9) ◽  
pp. 2857-2863 ◽  
Author(s):  
Kenneth L. Urish ◽  
Brian R. Hamlin ◽  
Anton Y. Plakseychuk ◽  
Timothy J. Levison ◽  
Genymphas B. Higgs ◽  
...  

2021 ◽  
Author(s):  
Ali Sadiq Al-Ithari ◽  
Nabeel Al-Zurfi ◽  
Laith Zbbal Abd Ul Kareem

Abstract The failure problems of elbows and pipes facing a lot of industrial foundations like Cement Plants. This work investigated reasons and factors that cause the failure due to mechanical wear (Erosion) for the inside surface of elbows and pipes used in cement transportation (pneumatic conveyor) which manufactures from low carbon steel and finds out a method for reducing this failure. The technique of thermal spraying is using to coat the surface of samples with layers of nanoparticles of tungsten carbides (WC) of different thicknesses (30, 40, and 50μm). The test was done for these samples by placing them inside the elbow under the same operating conditions, moreover the standard test (pin on disc). The results showed a decrease in erosion rate by 71% for the sample coated with 50μm of WC layer, while the results of the pin on disc test showed a decrease in erosion rate by 97% for the thickness of 50μm. The SEM Images showed a coating thickness layer of more than 50μm will be subjected to flacking and failure. The numerical simulation was also implemented to simulate the erosion profile inside the elbow, and the agreement with experimental results was 90%.


2007 ◽  
Vol 64 (4) ◽  
pp. 241-245 ◽  
Author(s):  
Nemanja Mirkovic

Background/Aim. Metal-ceramic bond strength and alloys' elastic modulus clearly determine the potential of alloy application, because the ceramic integrity during mastication depends on these two characteristics. The aim of this study was to evaluate metal-ceramic bond strength and elastic modulus of cobalt-chromium alloys in making porcelainfused- to-metal restorations, regarding the application of the most frequent nickel-chromium alloy. Methods. The research was performed as an experimental study. Six metalceramic samples were made from nickel-chromium alloy (Wiron 99) and cobalt-chromium alloy (Wirobond C), according to the manufactures manuals and instructions from ISO 9693: 1996. Three-point bending test was performed up to the ceramic fracture. The fracture load was measured on an universal testing machine (Zwick, type 1464), with cross-head speed of 0,05mm/min. Results. The results of this study confirmed the significant differences between the metal-ceramic bond strength (p < 0.01) and elastic modulus (p < 0.001) of nickel-chromium and cobalt-chromium alloys, where cobalt-chromium alloys showed higher values for both tested parameters. Conclusion. Cobalt-chromium metal-ceramic alloys can successfully replace nickel-chromium alloys, especially for fabrication of long-span metal-ceramic bridges due to the great flexural strength.


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