Study of the Temperature Dependence of a Carbidized Layer Formation on the Tungsten Surface Under Plasma Irradiation

The paper considers a method of tungsten surface carbidization using a beam-plasma discharge (BPD), which was implemented in a plasma-beam installation (PBI). The advantage of this method is to create conditions for chemical reactions and physical processes as close as possible to those possible in thermonuclear installations. The BPD makes it possible to generate plasma using different working gases. Methane was used as a plasma-forming gas. The working gas pressure in a chamber was (1,3-1,4)·10-1 Pa. The temperature dependence of the carbidized layer formation on the tungsten surface under plasma irradiation was determined in the temperature range of 700-1700 °C. The formation of tungsten carbides in surface layers was confirmed by SEM and X-ray diffraction analysis. It was found that interaction between tungsten and methane in a wide temperature range can proceed with simultaneous or sequential formation of the carbide phases W2C and WC.

Reducing the mechanical wear of elbows and pipes due to solid particles flow by using nano coating technique

This work investigated reasons and factors that cause the failure due to mechanical wear (Erosion) for the inside surface of elbows and pipes used in cement transportation which manufactures from low carbon steel and finds out a method for reducing this failure. The technique of Nano-coating layers is used to coat the surface of samples with layers of nanoparticles of tungsten carbides of different thicknesses of (30, 40, and 50 μm). The test was done for these samples by placing them inside the elbow under the same operating conditions, pin on disc test. The results of the test under the same operation condition showed a decrease in erosion rate by 71% for the sample coated with 50 μm of layer, while the results of the pin on disc test showed a decrease in erosion rate by 97% for the thickness of 50 μm as this test is done under ideal testing conditions. The decrease in wear rate for elbow and pipes will increase their life work two times at least and that reduces the cost of maintenance by about 75%. The numerical simulation was also implemented to simulate the erosion profile inside the elbow, and the agreement with experimental results was 90%.

Ti(C,N) and WC-Based Cermets: A Review of Synthesis, Properties and Applications in Additive Manufacturing

In recent years, the use of cermets has shown significant growth in the industry due to their interesting features that combine properties of metals and ceramics, and there are different possible types of cermets, depending on their composition. This review focuses on cemented tungsten carbides (WC), and tungsten carbonitrides (WCN)), and it is intended to analyze the relationship between chemical composition and processing techniques of these materials, which results in their particular microstructural and mechanical properties. Moreover, the use of cermets as a printing material in additive manufacturing or 3D printing processes has recently emerged as one of the scenarios with the greatest projection, considering that they manufacture parts with greater versatility, lower manufacturing costs, lower raw material expenditure and with advanced designs. Therefore, this review compiled and analyzed scientific papers devoted to the synthesis, properties and uses of cermets of TiC and WC in additive manufacturing processes reported thus far.

Influence of temperature on tungsten carbide formation in a beam plasma discharge

This paper presents a method of tungsten surface carbidization using a plasma-beam setup to assess the effect of temperature on the formation of tungsten carbides. Methane was used as a plasma-forming gas. The working gas pressure in the chamber was (1.3–1.4)10−1 Pa. Experiments on the formation of carbides were carried out at different temperatures (700-1000°C). It was recorded that at a temperature of 700°C, crystallization centers of a carbon film appear on the sample surface. With an increase in the irradiation temperature to 800°C and 900°C, the surface of the samples is covered with a continuous carbon film. As a result of the experimental work carried out, it was found that the formation of tungsten semicarbide occurs at 900°C. A further increase in temperature leads to the formation of tungsten monocarbide.

PERFORMANCE OF COATED TUNGSTEN CARBIDE IN MILLING COMPOSITE BOARDS

The purpose of this research was to analyze the performance (wear resistance, surface roughness, chip formation, and noise level) of AlCrN, TiN, and TiAlN coated tungsten carbides in cutting composite boards. The composite boards of wood plastic composite, laminated veneer lumber, andorientedstrand board were cut by the coated tungsten carbide tools in a computer numerical control router. The results show that the differences in structure among the composite boards resulted in the difference in clearance wear, chip formation, surface roughness, and noise level phenomenon. The abrasive materials in wood plastic composite generated the highest clearance wear on the coated carbide tools tested. TiAlN coated carbide tool provided better wear resistance, smoother composite boards surfaces, and lower noise levels.

Structure and properties of nanocarbons-encapsulated WC synthesized by solution plasma process in palm oils

Palm oil is produced in the ASEAN region. The overhang of stocks, propellant fouling in the production process and used oils existed there. It is a crucial issue to make efficient use of such palm oils. Solution plasma process (SPP) is one step non-thermal plasma in the liquid phase. Our laboratory has already synthesized the nanocarbons materials, graphene, hetero-graphene from organic molecules by SP. Organic ones engineer these material sources. When the functionalized nanocarbon can be synthesized from natural products and their dust, the functionalized carbon materials are supplied by the green process and low price. We had already synthesized nanocarbons by SP from the palm oils. The nanocarbons were covered enhanced electrical conductivity of nanocarbons, which is referred to the nanocarbons-encapsulated WC (tungsten carbides). In this study, we aimed to evaluate the structure and the properties of nanocarbons-encapsulated WC to provide the nanocarbons-encapsulated. The solution plasma was generated by the bipolar pulsed power supply through two tungsten electrodes using 2 μs pulse widths and frequencies (100, 150, and 180 kHz) for 30 min. We found that the observed plasma types depended on the discharge conditions. Conversion percentage of the oil to WC-encapsulated nanocarbon (% yield) was increased with frequency. The obtained X-ray diffraction patterns are showed the crystalline structure. The morphology of nanocarbon capsules WC are spherical shapes and less than 10 nm size. The electrochemical properties indicate that the ORR activity in an acidic medium under saturated O2 significantly disappears in the case of the nanocarbon-encapsulated WC synthesised in the high frequency (180 kHz). The synthesized nanocarbons-encapsulated WC might be applied in data storage and energy applications.

Hybrid Laser Deposition of Composite WC-Ni Layers with Forced Local Cryogenic Cooling

The purpose of this study was to demonstrate the effect of forced and localized cooling by nitrogen vapours stream under cryogenic conditions during laser deposition of WC-Ni powder on the geometry, microstructure of clad layers and dry sliding wear resistance of the coatings. For this purpose, comparative tests were performed by conventional laser cladding at free cooling conditions in ambient air and by the developed novel process of laser deposition with additional localized cooling of the solidifying deposit by nitrogen vapours stream. Due to presence of gaseous nitrogen in the region of the melt pool and solidifying deposit, the process was considered as combining laser cladding and laser gas nitriding (performed simultaneously), thus the hybrid process. The influence of the heat input and cooling conditions on the geometrical features, dilution rate, share of carbides relative to the matrix, and the fraction share of carbides, as well as hardness profiles on cross sections of single stringer beads was analysed and presented. The XRD, EDS analysis and the sieve test of the experimental powder were used to characterize the composite WC-Ni type powder. The OM, SEM, EDS and XRD test methods were used to study the microstructure, chemical and phase composition of clad layers. Additionally, ball-on-disc tests were performed to determine the wear resistance of representative coatings under dry sliding conditions. The results indicate that the novel demonstrated technique of localized forced cooling of the solidifying deposit has advantageous effect, because it provides approximately 20% lower penetration depth and dilution, decreases tendency for tungsten carbides decomposition, provides more uniform distribution and higher share of massive eutectic W2C-WC carbides across the coating. While the conventionally laser cladded layers show tendency for decomposition of carbide particles and resolidifying dendritic complex carbides mainly M2C, M3C and M7C3 containing iron, nickel, and tungsten, and with Ni/Ni3B matrix. The quantitative relationship between heat input, cooling conditions and the carbides grain size distribution as well as carbides share in relation to the matrix was determined.